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Value Stream Mapping for the Process Industries

Value Stream Mapping for the Process Industries Book
Author : Peter L. King,Jennifer S. King
Publisher : Productivity Press
Release : 2015-04-24
ISBN : 9781482247688
Language : En, Es, Fr & De

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Book Description :

Providing a framework that highlights waste and its negative effects on process performance, value stream maps (VSMs) are essential components for successful Lean initiatives. While the conventional VSM format has the basic structure to effectively describe process operations, it must be adapted and expanded to serve its purpose in the process industry. This book describes in detail how to create a complete VSM for a process industry manufacturing operation. Detailing the unique features of process operations and why they require additions and adjustments to traditional VSMs, the book walks readers through the steps in analyzing the map. It explains how to scope improvement projects, prioritize them, and then use future state VSMs to illustrate and motivate systemic improvement. In doing so, it supplies readers with a roadmap for a complete Lean transformation. Describes how to analyze the map for waste and flow issues so that they can be reduced and even eliminated Provides examples of the calculations needed for the flow parameters in data boxes Explains how the VSM concept can be applied to the entire supply chain Includes strategies for engaging your entire workforce in map creation The book introduces a target manufacturing process and uses it to describe how to create a complete VSM. The target process is complex enough to illustrate the issues often encountered in mapping a process industry operation, but straightforward enough to explain all of the mapping considerations and decisions. The book includes real examples of how VSMs brought much greater clarity to the real issues the processes faced and cases where the insight enabled management to avoid costly, inappropriate investments.

Mapping the Total Value Stream

Mapping the Total Value Stream Book
Author : Mark A. Nash,Sheila R. Poling
Publisher : CRC Press
Release : 2011-03-23
ISBN : 1420095323
Language : En, Es, Fr & De

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Book Description :

Mapping the Total Value Stream defines and elaborates on the concepts of value stream mapping (VSM) for both production and transactional processes. This book reshapes and extends the lessons originally put forward in a number of pioneering works including the popular ,Value Stream Management for the Lean Office. It reinforces fundamental concepts and theoretical models with real-world applications and complete examples of the value stream mapping technique. To educate VSM mappers on the specific mechanics of the technique, the text provides in-depth explanations for commonly encountered situations. The authors also provide a more complete perspective on the concept of availability. While they discuss availability of equipment in transactional processes, they extend the concept by elaborating on availability as it applies to employees. The calculation of process lead time for work queues is taken to an advanced level – not only is the calculation of this lead time explained, but the text also covers the very real possibility of having more work in the queue than available time. While previous books have focused on only production process VSM or transactional process VSM, this work meets the real needs of both manufacturers and service sector organizations by dealing with both types. It goes beyond explaining each scenario, to teach readers what techniques are commonly applicable to both, and also explains areas of difference so that mappers will be able to readily adapt to whatever unique situations present themselves.

Value Stream Management for the Lean Office

Value Stream Management for the Lean Office Book
Author : Don Tapping,Tom Shuker
Publisher : CRC Press
Release : 2003-02-20
ISBN : 1563272466
Language : En, Es, Fr & De

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Book Description :

Bring Lean Improvements to the Administrative Areas of Your Organization! Extending their eight-step process to the realization of a lean office, Tapping and Shuker use a customer service case studyto illustrate the effectiveness of the value stream storyboard.This popular volume provides organizations with a proven system for implementing lean principles in the office. In addition to providing a thorough overview of basic lean concepts, this book details methods for identifying the administrative activities in need of attention. To address these, it applies the eight-step process for removing waste and reorganizing workflow. Accompanying the book is a CD containing a lean assessment tool, a storyboard template, charts, a team charter, and worksheets. BONUS CD! Along with this book you receive a CD containing a lean assessment tool, a storyboard template, useful charts, a team charter, forms, reports, and worksheets!

Value Stream Mapping Workshop Participant Guide

Value Stream Mapping Workshop Participant Guide Book
Author : Mike Rother,John Shook
Publisher : Unknown
Release : 2019-06-18
ISBN : 9780966784381
Language : En, Es, Fr & De

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Book Description :

Download Value Stream Mapping Workshop Participant Guide book written by Mike Rother,John Shook, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Value Stream Management

Value Stream Management Book
Author : Don Tapping,Tom Luyster,Tom Shuker
Publisher : Productivity Press
Release : 2002-05-06
ISBN : 9781563272455
Language : En, Es, Fr & De

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Book Description :

The Value Stream Management System simplifies the planning process for lean implementation, ensuring quick deployment and greater success. It links the metrics and reporting required by management with the lean tools needed on the manufacturing floor. The central feature of this illustrative and engaging book is the value stream management storyboard, a tool representing an eight-step process for lean implementation. The storyboard brings together people, tools, metrics, and reporting into one visual document. The authors stress the importance of reaching beyond single-point kaizens to ensure a sustainable lean implementation process. Many people use the value stream map as an individual tool, but not within the context of a proven overall system. Value Stream Management: Eight Steps to Planning, Mapping, and Sustaining Lean Improvements shows you how to use mapping as part of a complete system for lean implementation. The final outcome of Value Stream Management is the creation of a complete, visual plan for lean transformation - and the mastery of the skills required to implement that plan. Instead of just using Toyota Production System Tools, the authors encourage you to create your own lean production system. Value Stream Management will help you to complete your process and sustain it! BONUS CD! Along with this book you receive a CD containing a lean assessment tool, a storyboard template, useful charts, a team charter, forms, reports, and worksheets. DVD Package (see Catalog No. PP7338) A training aid to implement those principles taught in the book, a training video is available that teaches managers how to train lean teams. It starts with an overview of value stream management and the basics of lean. Subsequent lessons teach how to map current and future states; how to create action plans for implementation and follow-through; and how to develop a storyboard that communicates the entire process. Finally, a computer-generated "virtual factory" shows how the system comes together and how lean actually works. Viewers will see value stream management in action at four major companies. The package includes a facilitator's guide that provides information on how to use the package and an overview of each training module,and a participant guide,

DEVELOPMENT OF VALUE STREAM MAPPING FRAMEWORK WITH FUZZY QFD

DEVELOPMENT OF VALUE STREAM MAPPING FRAMEWORK WITH FUZZY QFD Book
Author : Ashad Ullah Qureshi
Publisher : Concepts Books Publication
Release : 2021-12-03
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

The manufacturing systems have been witnessing a key transition from mass manufacturing to lean manufacturing. Mass manufacturing focuses on high volume production with limited product variety. Lean manufacturing is focused on elimination of wastes thereby streamlining the processes and facilitating cost reduction. Lean manufacturing focuses on elimination of seven wastes namely overproduction, over processing, waiting, transportation, defects, inventory and storage. Recently underutilization of creativity of workforce is added as eighth waste and environmental waste, ninth waste. Some of the vital tools of lean manufacturing include Value Stream Mapping (VSM), Kaizen, Total Productive Maintenance (TPM), 5S, Work cells, line balancing etc. Analysis of implementation of lean tools in an organization like Hindustan Electrode Graphite Ltd. This is famous for its quality export throughout Asia. VSM is one of the vital tools of lean manufacturing which needs to be implemented first for enabling lean practices. VSM involves construction of current state map, identification of improvement proposals and implementing in future state map. The main aim of this research dissertation is to simplify the analysis of implementation of lean tool affecting the manufacturing.

Value Stream Mapping Facilitator Guide

Value Stream Mapping Facilitator Guide Book
Author : Enna, Inc.
Publisher : Unknown
Release : 2017-02-28
ISBN : 9780973750997
Language : En, Es, Fr & De

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Book Description :

The Value Stream Mapping Facilitator Guide provides the structure to help guide the facilitator through the Value Stream Mapping process. This guide is the center of the VSM training package. Enna's Value Stream Mapping Facilitator Guide is designed to let you communicate and lead the process of developing your current and future state maps. This allows you to perform your workshops with confidence and lead your initiative internally.

Value Stream Mapping Software

Value Stream Mapping Software Book
Author : Gerardus Blokdyk
Publisher : Createspace Independent Publishing Platform
Release : 2018-05-03
ISBN : 9781717479686
Language : En, Es, Fr & De

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Book Description :

Do we cover the five essential competencies-Communication, Collaboration, Innovation, Adaptability, and Leadership that improve an organization's ability to leverage the new Value stream mapping software in a volatile global economy? What are internal and external Value stream mapping software relations? What are your current levels and trends in key Value stream mapping software measures or indicators of product and process performance that are important to and directly serve your customers? At what point will vulnerability assessments be performed once Value stream mapping software is put into production (e.g., ongoing Risk Management after implementation)? Are there Value stream mapping software problems defined? This amazing Value stream mapping software self-assessment will make you the reliable Value stream mapping software domain expert by revealing just what you need to know to be fluent and ready for any Value stream mapping software challenge. How do I reduce the effort in the Value stream mapping software work to be done to get problems solved? How can I ensure that plans of action include every Value stream mapping software task and that every Value stream mapping software outcome is in place? How will I save time investigating strategic and tactical options and ensuring Value stream mapping software costs are low? How can I deliver tailored Value stream mapping software advice instantly with structured going-forward plans? There's no better guide through these mind-expanding questions than acclaimed best-selling author Gerard Blokdyk. Blokdyk ensures all Value stream mapping software essentials are covered, from every angle: the Value stream mapping software self-assessment shows succinctly and clearly that what needs to be clarified to organize the required activities and processes so that Value stream mapping software outcomes are achieved. Contains extensive criteria grounded in past and current successful projects and activities by experienced Value stream mapping software practitioners. Their mastery, combined with the easy elegance of the self-assessment, provides its superior value to you in knowing how to ensure the outcome of any efforts in Value stream mapping software are maximized with professional results. Your purchase includes access details to the Value stream mapping software self-assessment dashboard download which gives you your dynamically prioritized projects-ready tool and shows you exactly what to do next. Your exclusive instant access details can be found in your book.

Using Value Stream Mapping to Improve Forging Processes

Using Value Stream Mapping to Improve Forging Processes Book
Author : Stephen George King
Publisher : Unknown
Release : 2004
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Value stream mapping is a technique that uses icons to map the flow of product through a manufacturing system. These icons are aided by summary statistics to further detail the specific manufacturing system. The value stream mapping process usually consists of defining the current state of the system and then, using the principles of lean manufacturing, mapping an improved future system state. Although this is the popular technique, variants and refinements of it exist. This work examines the various techniques of value stream mapping and the methods used to evaluate value stream maps to improve manufacturing systems. The past and current research into value stream mapping and the methods to analyze these maps are compared and contrasted. A set of core analysis questions is developed that summarize the various value stream mapping methodologies. The application of these questions to an enhanced value stream map is developed as a tool, hybrid value stream mapping. Hybrid value stream mapping is then used to analyze the current state value stream map of a manufacturing process, the forging of automotive ring gears. The answers to the core analysis questions enabled the identification of weaknesses in the manufacture of ring gears and suggested system-wide problems. To further clarify and suggest means to rectify these weaknesses, methods beyond the scope of value stream mapping were utilized. By using systems based on standard inventory theory, economic production quantities, techniques to improve information visibility, and methods to enhance production equipment savings of over $4.7 million net present value were discovered for the ring gear production process.

The Complete Lean Enterprise

The Complete Lean Enterprise Book
Author : Beau Keyte,Drew A. Locher
Publisher : CRC Press
Release : 2015-12-23
ISBN : 1482206145
Language : En, Es, Fr & De

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Book Description :

The first edition of this book won a Shingo Prize for Excellence in Manufacturing Research, and now, following in the tradition of its bestselling predecessor, The Complete Lean Enterprise: Value Stream Mapping for Office and Services, Second Edition details a robust step-by-step approach for implementing Lean initiatives in the service industry and office environments. A must-read for those looking to maximize the value they provide their customers, this new edition describes how to better align value stream improvements to strategic needs. In addition, it engages the entire organization in experimentation and connects a new management system with tiered visuals in support of leader standard work. This updated edition of a Shingo Prize Winner: Features new critical steps in planning and preparing for VSM events Includes new content and examples from the service industry, including healthcare Provides a new examination of future state mapping Details methods for engaging an entire organization in continuous improvement by focusing on socialization Discusses the use of experiments to "learn your way" to a future state Provides examples of tiered visual management and demonstrates the principles of a lean management system Providing improved ways to involve your organization in transformation and to sustain your efforts, the book expands beyond the "tools focus" to challenge your organization to think and act differently in order to change the culture of your organization as you become more effective and efficient. This book details proven methods for aligning the organization for transformation, creating future state visions of improved effectiveness and efficiency, and engaging all levels of the organization in the transformation. After reading it, you will be better prepared to transform your organization to one that not only sustains improvement gains but is more adaptable to shifts in market and customer needs.

The Book of Value Stream Maps I

The Book of Value Stream Maps I Book
Author : Dilesh Patel,Herman Ranpuria,Jonathan Fournier,Jayesh Shah
Publisher : Unknown
Release : 2014-03-31
ISBN : 9780988835405
Language : En, Es, Fr & De

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Book Description :

This book identifies common problems in value stream mapping at the plant level, and shows how you can solve them to better support a lean deployment. It outlines the key metrics, calculations, and visuals for understanding and for standardizing the usage of value stream maps. Topics covered are:Lean and VSM OverviewMapping Questions and AnswersVSM Exercises for Discrete parts manufacturing

Value Stream Mapping in Logistics

Value Stream Mapping in Logistics Book
Author : Hong Liu
Publisher : Unknown
Release : 2005
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Value Stream Mapping in Logistics book written by Hong Liu, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Value Stream Mapping A Case Study of ThyssenKrupp

Value Stream Mapping  A Case Study of ThyssenKrupp Book
Author : Nils C.
Publisher : GRIN Verlag
Release : 2021-06-01
ISBN : 3346413586
Language : En, Es, Fr & De

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Book Description :

Essay from the year 2021 in the subject Business economics - Business Management, Corporate Governance, grade: 68%, Coventry University (Engineering Business Management), language: English, abstract: This paper demonstrates and analyses the current state of the material and information flow across the supply chain at ThyssenKrupp. The objective of the prepared VSM is to identify causes of waste and reduce them in order to improve the production processes and meet the customer demands. Potential sectors of improvement are identified as Kaizen bursts. By developing and implementing of a desired future state map with a more efficient overall production system, ThyssenKrupp can sustainability improve the productivity and remain competitive. The improvements are focused on takt time, change over time and inventory levels, which leads to a reduction of the lead time. The automotive industry is one of the largest and competitive sectors in Germany. It offers great opportunities for the application of lean tools to eliminate waste, improve operational processes and gain competitive advantages. ThyssenKrupp are a key supplier in the automotive industry and utilise Value Stream Mapping (VSM) to highlight and reduce non-value-added activities in their manufacturing operation.

Using the Success Case Method to Investigate Value Stream Mapping Implementation Quality at Five Different Universities

Using the Success Case Method to Investigate Value Stream Mapping Implementation Quality at Five Different Universities Book
Author : Jennifer L. Mans
Publisher : Unknown
Release : 2013
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

The objective of this research project was to evaluate the implementation of the Value Stream Mapping process at five different universities. The project applied lean manufacturing principals to improve and stream line processes at the universities. A Success Case Method was implemented to investigate the barriers and facilitators of change while implementing the Value Stream Mapping process. The project conclusion resulted in understanding the barriers and facilitators of implementation in both high success cases and low success cases.

Using Hoshin Kanri to Improve the Value Stream

Using Hoshin Kanri to Improve the Value Stream Book
Author : Elizabeth A. Cudney
Publisher : Unknown
Release : 2018-01-29
ISBN : 9781138423251
Language : En, Es, Fr & De

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Book Description :

In Using Hoshin Kanri to Improve the Value Stream, leading lean and quality expert Elizabeth Cudney constructs a complete how-to guide that any organization can employ to start a Lean effort correctly and keep it on track. Rooted in practical examples garnered over years of hand-on practice, she illustrates the key principles of lean and value, and then shows you how to put them to work. Cudney points out that organizations often fail at improvement because they go after symptomatic problems rather than the faulty system-wide processes at the root of those problems. She shows you how to avoid this common misstep by using value stream mapping to create a current-state map. Done properly, this map will help everyone in your organization come to understand just how they deliver value to customers and where flawed processes cause them to fall short. The next step is to create a future-state map that defines best processes. While that may seem easy, reaching the goals of future-state maps requires a highly disciplined effort. At this point, Hoshin Kanri -- the art of policy deployment � can make a crucial impact. Hoshin Kanri encourages a systems approach that focuses on the long-term strategy of an organization. As much as defining a methodology, it inspires a positive mindset within your organization by starting with improvements that affect flow across the entire organization. In addition to improving the delivery of value, changes with broad impact will catch people�s attention, encourage their involvement and increase the momentum of improvement. Chapter by chapter, this book defines the key tools, such as Six Sigma, 5S, and mistake proofing, that your organization can employ to initiate needed process improvements.

Value Stream Mapping as a Strategic Tool in Lean Transition

Value Stream Mapping as a Strategic Tool in Lean Transition Book
Author : Eduardo Sánchez Sánchez
Publisher : Unknown
Release : 2004
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

SUMMARY The main objective of this work of thesis is the formulation of a trame of reference, by means of an analysis of the application of a Lean Manufacturing tool (Valué Stream Mapping) in various processes of diverse companies of different maturity levéis in the Manufacturing sector to help them see the optimizations that can be attained trough the use of this tool. In the development of this thesis, an investigation of Valué Stream Mapping (Lean Manufacturing tool) and its strategy of implementation were made. The author of the present document made a series of practical cases applying this tool with the purpose of making an analysis in order to find the most important elements and than that would be useful to intégrate them in a frame of reference. Once realized the analysis, the author developed and proposed a model as well as a frame of reference that can serve as guide for people whom they want to use the valué stream map tool. The results obtained when applying the practical cases offer interesting results that allow to see the benefits that an organization could obtain when doing use of a tool like this, as well as, this investigation allows to see possible future investigations that they reinforce and they improve the model and the frame of reference proposed here.

Lean For Dummies

Lean For Dummies Book
Author : Natalie J. Sayer,Bruce Williams
Publisher : John Wiley & Sons
Release : 2012-04-11
ISBN : 1118237722
Language : En, Es, Fr & De

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Book Description :

Take charge and engage your enterprise in a Leantransformation Have you thought about using Lean in your business ororganization, but are not really sure how to implement it? Orperhaps you're already using Lean, but you need to get up to speed.Lean For Dummies shows you how to do more with less andcreate an enterprise that embraces change. In plain-English, thisfriendly guide explores the general overview of Lean, how flow andthe value stream works, and the best ways to apply Lean to yourenterprise. This revised edition includes the latest tools, advice, andinformation that can be used by everyone — from majorcorporations to small business, from non-profits and hospitals tomanufacturers and service corporations. In addition, it takes alook at the successes and failures of earlier Lean pioneers —including Toyota, the inventors of Lean — and offer casestudies and hands-on advice. The latest on the Six Sigma and Lean movements The role of technology and the expanding Lean toolbox Case studies enhance the material Lean For Dummies gives today's business owners and upperlevel management in companies of all sizes and in all industries,the tools and information they need to streamline process andoperate more efficiently.

Value Stream Mapping

Value Stream Mapping Book
Author : 50Minutes.com
Publisher : Unknown
Release : 2015
ISBN : 9782808000345
Language : En, Es, Fr & De

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Book Description :

Download Value Stream Mapping book written by 50Minutes.com, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Application of Value Stream Mapping for Lean Implementation

Application of Value Stream Mapping for Lean Implementation Book
Author : Chetan Sharad Bhake
Publisher : Unknown
Release : 2005
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Application of Value Stream Mapping for Lean Implementation book written by Chetan Sharad Bhake, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.