Troubleshooting Centrifugal Pumps And Their Systems

Book Description :

Troubleshooting Centrifugal Pumps and Their Systems, Second Edition, begins by discussing pump characteristics that can be reconfigured to suit changing conditions. Next, it provides guidance on when to withdraw a pump from service for repair and how it should be subsequently treated. It is an ideal resource for those who feel ill-equipped to analyze unsatisfactory pump system behavior, and is also a great reference for pump engineers, pump hydraulic designers, and graduate students who need systemic knowledge on centrifugal pumps and their systems. Presents the basic mechanisms of abrasive wear in centrifugal pumps, including different wear patterns and their causes Discusses performance improvements to help readers meet the new requirements of a pumping system Describes repair and life improvement techniques Includes real-world examples of troubleshooting in centrifugal pumps and systems

Book Description :

In the critical work of maintaining power plant machinery, operating difficulties with centrifugal pumps will inevitably occur because of the essential requirement for electric power plants to operate at all times throughout the year. The root causes and solutions for pump failure comprise major areas of study for engineers in seeking the highest availability of electricity-generating units, extending time between major machinery overhauls and providing early detection of potential failure modes well in advance of machine degradation. This guide for engineers provides a comprehensive overview of the fundamentals of centrifugal pumps, addressing the range of pump operating problems encountered in both fossil and nuclear power plants. The book is divided into three sequential parts: Part I - Primer on Centrifugal Pumps, Part II -Power Plant Centrifugal Pump Applications, and Part III - Trouble-Shooting Case Studies. Employing effective research models developed through years of experience, the author draws on an extensive range of scholarship that covers the detrimental impact of power plant pump failures on overall plant performance, as well as the preventative measures that aid in successful pump maintenance. After covering the performance and components of centrifugal pumps, operating failure modes are covered both for fossil and nuclear power plants. This is followed by the presentation of several power plant pump troubleshooting case studies. The text also walks readers through the various other industrial applications of centrifugal pumps, as in their use within petrochemical plants and in ocean vessel propulsion systems. Recognizing the warning signs of specific impending pump failure modes is essential to minimizing the financial costs of dealing with pump operating problems. To this end, the author lays out a range of theoretical models and relevant examples in support of the essential work of power plant pump use and maintenance:

Book Description :

Specifically for the pump user, this book concentrates on the identification and solution of problems associated with existing centrifugal pumps. It gives specific examples on how to modify pump performance for increased efficiency and better quality control, which turn into long-term cost savings. Some basic theory is included to give the reader greater understanding of the problems being encountered and attacked.

Book Description :

This book gives an unparalleled, up-to-date, in-depth treatment of all kinds of flow phenomena encountered in centrifugal pumps including the complex interactions of fluid flow with vibrations and wear of materials. The scope includes all aspects of hydraulic design, 3D-flow phenomena and partload operation, cavitation, numerical flow calculations, hydraulic forces, pressure pulsations, noise, pump vibrations (notably bearing housing vibration diagnostics and remedies), pipe vibrations, pump characteristics and pump operation, design of intake structures, the effects of highly viscous flows, pumping of gas-liquid mixtures, hydraulic transport of solids, fatigue damage to impellers or diffusers, material selection under the aspects of fatigue, corrosion, erosion-corrosion or hydro-abrasive wear, pump selection, and hydraulic quality criteria. As a novelty, the 3rd ed. brings a fully analytical design method for radial impellers, which eliminates the arbitrary choices inherent to former design procedures. The discussions of vibrations, noise, unsteady flow phenomena, stability, hydraulic excitation forces and cavitation have been significantly enhanced. To ease the use of the information, the methods and procedures for the various calculations and failure diagnostics discussed in the text are gathered in about 150 pages of tables which may be considered as almost unique in the open literature. The text focuses on practical application in the industry and is free of mathematical or theoretical ballast. In order to find viable solutions in practice, the physical mechanisms involved should be thoroughly understood. The book is focused on fostering this understanding which will benefit the pump engineer in industry as well as academia and students.

Book Description :

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Book Description :

Practical Centrifugal Pumps is a comprehensive guide to pump construction, application, operation, maintenance and management issues. Coverage includes pump classifications, types and criteria for selection, as well as practical information on the use of pumps, such as how to read pump curves and cross reference. Throughout the book the focus is on best practice and developing the skills and knowledge required to recognise and solve pump problems in a structured and confident manner. Case studies provide real-world scenarios covering the design, set up, troubleshooting and maintenance of pumps. · A comprehensive guide to pump construction, design, installation, operation, troubleshooting and maintenance. · Develop real-world knowhow and practical skills through seven real-world case studies · Coverage includes pump classifications, types and criteria for selection, as well as practical information on the use of pumps

Book Description :

Pumping Machinery Theory and Practice comprehensively covers the theoretical foundation and applications of pumping machinery. Key features: Covers characteristics of centrifugal pumps, axial flow pumps and displacement pumps Considers pumping machinery performance and operational-type problems Covers advanced topics in pumping machinery including multiphase flow principles, and two and three-phase flow pumping systems Covers different methods of flow rate control and relevance to machine efficiency and energy consumption Covers different methods of flow rate control and relevance to machine efficiency and energy consumption

Book Description :

Pumps and Pumping ebook Collection contains 5 of our best-selling titles, providing the ultimate reference for every pumping engineer's library. Get access to over 3500 pages of reference material, at a fraction of the price of the hard-copy books. This CD contains the complete ebooks of the following 6 Elsevier Science titles: Mackay, The Practical Pumping Handbook, 9781856174107 Bachus, Know and Understand Centrifugal Pumps, 9781856174091 Palgrave, Troubleshooting Centrifugal Pump Systems, 9781856173919 NESBITT, Handbook of Pumps and Pumping, 9781856174763 SHIELS, Stan Shiels Centrifugal Pumps, 9781856174459 *Five fully searchable titles on one CD providing instant access to the ULTIMATE library of engineering materials for pumping professionals. *3300 pages of practical and theoretical information in one portable package. *Incredible value at a fraction of the cost of the print books

Book Description :

Centrifugal and Rotary Pumps offers both professionals and students a concise reference detailing the design, performance, and principles of operation of the different pumps types defined by the Hydraulic Institute. From historical background to the latest trends and technological developments, the author focuses on information with real-world prac

Book Description :

Damage on Pumps and Systems. The Handbook for the Operation of Centrifugal Pumps offers a combination of the theoretical basics and practical experience for the operation of circulation pumps in the engineering industry. Centrifugal pumps and systems are extremely vulnerable to damage from a variety of causes, but the resulting breakdown can be prevented by ensuring that these pumps and systems are operated properly. This book provides a total overview of operating centrifugal pumps, including condition monitoring, preventive maintenance, life cycle costs, energy savings and economic aspects. Extra emphasis is given to the potential damage to these pumps and systems, and what can be done to prevent breakdown. Addresses specific issues about pumping of metal chips, sand, abrasive dust and other solids in fluids Emphasis on economic and efficiency aspects of predictive maintenance and condition monitoring Uses life cycle costs (LCC) to evaluate and calculate the costs of pumping systems

Book Description :

Download American Book Publishing Record book written by , available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Book Description :

Download Pump Selection and Troubleshooting Field Guide book written by Richard P. Beverly, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Book Description :

Pumps are commonly encountered in industry and are essential to the smooth running of many industrial complexes. Mechanical engineers entering industry often have little practical experience of pumps and their problems, and need to build up an understanding of the design, operation and appropriate use of pumps, plus how to diagnose faults and put them right. This book tackles all these aspects in a readable manner, drawing on the authors' long experience of lecturing and writing on centrifugal pumps for industrial audiences.

Book Description :

A hands-on, applications-based approach to the design and analysis of commonly used centrifugal pumps Centrifugal Pump Design presents a clear, practical design procedure that is solidly based on theoretical fluid dynamics fundamentals, without requiring higher math beyond algebra. Intended for use on the factory floor, this book offers a short, easy-to-read description of the fluid mechanic phenomena that occur in pumps, including those revealed by the most recent research. The design procedure incorporates a simple computer program that allows designs to be checked immediately and corrected as needed; readers learn to calibrate the performance calculation program based on their own test data. Other important features of this book include: * Up-to-date coverage of detailed design data * Guidance on selection, troubleshooting, and modification of existing pumps * A numerical example illustrating the design of a pump as readers move through the book * Manual calculations-including worked examples-and personal computer program listings critical to pump design * Ample references to all subjects for further study This unique handbook closes the gap between research and application and puts the fundamentals of advanced fluid mechanics where they will do the most good: in the hands of engineers, teachers, and designers who create industrial pumps.

Book Description :

We work in an industry where economic success is heavily dependent on the collective performance of our processing equipment and their operators. Without highly trained and confident operators we can never hope to realize the full potential of our complex processes. Formal and informal training must be provided regularly if continuous process and reliability gains are to be expected. There are no shortcuts to operational excellence. One training topic essential to every operators education is that of centrifugal pumping technology. The ever-present centrifugal pump is one of the workhorses of the process world, tirelessly moving fluids, ranging from the innocuous to the toxic and flammable, from one stage of the process to the next. We would be hard pressed to find a processing unit inside our complexes without a few of these in service. Their shear numbers and variety can make their mastery a challenge. This book was specifically written for process operators who regularly deal with centrifugal pumps, addressing principally those variables and factors under their control, while limiting design theory and mathematics to a minimum. The following topics and content are covered: 1. Importance of equipment reliability and what role operators play in this mission. 2. Centrifugal pump operating characteristics 3. Mechanical seals and their related seal flush plans 4. What operators should know about electric motors 5. Lubrication basics 6. Troubleshooting basics 7. How to start a pump reliability program By the end of the book, the reader should possess a clear understanding of how to operate and monitor their pumps. Three handy references are also contained in the book to answer questions as they arise in the field: 1) Operators Guide to API Flush Plans, 2) Illustrated Glossary of Centrifugal Pump Terms, 3) Glossary of Electric Motor Terms, and 4) Useful Centrifugal Pump Formulas. This book can be used as a self-paced, self-taught short course or as a companion to a live prepared short course for both inexperienced and seasoned operators. It can also serve as a handy field guide after completion of the course. The ultimate mission of this book is to provide the latest generation of operators a body of knowledge that is relevant, complete, and practical in an industrial setting for years to come.

Book Description :

Rely on the #1 Guide to Pump Design and Application-- Now Updated with the Latest Technological Breakthroughs Long-established as the leading guide to pump design and application, the Pump Handbook has been fully revised and updated with the latest developments in pump technology. Packed with 1,150 detailed illustrations and written by a team of over 100 internationally renowned pump experts, this vital tool shows you how to select, purchase, install, operate, maintain, and troubleshoot cutting-edge pumps for all types of uses. The Fourth Edition of the Pump Handbook features: State-of-the-art guidance on every aspect of pump theory, design, application, and technology Over 100 internationally renowned contributors SI units used throughout the book New sections on centrifugal pump mechanical performance, flow analysis, bearings, adjustable-speed drives, and application to cryogenic LNG services; completely revised sections on pump theory, mechanical seals, intakes and suction piping, gears, and waterhammer; application to pulp and paper mills Inside This Updated Guide to Pump Technology • Classification and Selection of Pumps • Centrifugal Pumps • Displacement Pumps • Solids Pumping • Pump Sealing • Pump Bearings • Jet Pumps • Materials of Construction • Pump Drivers and Power Transmission • Pump Noise • Pump Systems • Pump Services • Intakes and Suction Piping • Selecting and Purchasing Pumps • Installation, Operation, and Maintenance • Pump Testing • Technical Data

Book Description :

This collection of all of Stan Shiels’ articles for World Pumps covers specification, operational issues, troubleshooting and the well-known ‘PumpAcademy’ articles which covered specific topics of importance to pump engineers. The result is a volume which is enjoyable and instructive to read,containing facts and opinions as fresh as the day they were written. *The late Stan Shiels had over 35 years experience as a professional engineer and over a period of nearly 15 years made a regular contribution to World Pumps magazine. *This book includes 28 articles which will form a valuable resource to the pump engineer. *Articles cover many aspects of pump specification, operation and troubleshooting

Book Description :

Just published in its updated fourth edition, this highly regarded text explains in clear terms how and why the best-of-class pump users are consistently achieving superior run lengths, low maintenance expenditures, and unexcelled safety and reliability. Written by practicing engineers whose working careers were marked by involvement in all facets of pumping technology, operation, assessment, upgrading and cost management, this book endeavors to describe in detail how you, too, can accomplish optimum pump performance and low life cycle cost. A new chapter on breaking the cycle of pump repairs examines the cost of failures and the defined operating range of pumps. The authors also explore mechanical issues, deviations from best available technology, and preventing problems with oil rings and constant level lubricators. Additional topics include bearing housing protector seals, best lube application practices, lubrication and bearing distress, and paying for value.

Book Description :

This hands-on reference offers a practical introduction to pumps and provides the tools necessary to select, size, operate, and maintain pumps properly. It highlights the interrelatedness of pump engineering from system and piping design to installation and startup. This updated second edition expands on many subjects introduced in the first edition and also provides new in-depth discussion of pump couplings, o-rings, motors, variable frequency drives, pump life-cycle cost, corrosion, and pump minimum flow. Written by an acclaimed expert in the field, Pump Characteristics and Applications, Second Edition is an invaluable day-to-day reference for mechanical, civil, chemical, industrial, design, plant, project, and systems engineers; engineering supervisors; maintenance technicians; and plant operators. It is also an excellent text for upper-level undergraduate and graduate students in departments of mechanical engineering, mechanical engineering technology, or engineering technology. About the Author Michael W. Volk, P.E., is President of Volk & Associates, Inc., Oakland, California (www.volkassociates.com), a consulting company specializing in pumps and pump systems. Volk's services include pump training seminars; pump equipment evaluation, troubleshooting, and field testing; expert witness for pump litigation; witnessing of pump shop tests; pump market research; and acquisition and divestiture consultation and brokerage. A member of the American Society of Mechanical Engineers (ASME), and a registered professional engineer, Volk received the B.S. degree (1973) in mechanical engineering from the University of Illinois, Urbana, and the M.S. degree (1976) in mechanical engineering and the M.S. degree (1980) in management science from the University of Southern California, Los Angeles.

Book Description :

Prepared by industry experts from the pump, motor and drive industries under the auspices of Europump and the Hydraulic Institute, this reference book provides a comprehensive guide to variable speed pumping.It includes technical descriptions of pumping systems and their components, and guides the reader through the evaluation of different speed control options.Case studies help illustrate the life cycle cost savings and process improvements that appropriate variable speed pumping can deliver. · Authoritative, global reference to Variable Speed Pumping, by Europump and the Hydraulic Institute· Combines the technical knowledge of pump, motor and control systems in one guide· Brings together all the concepts, metrics and step-by-step decision-making support you need to help you decide which VSD strategies are most appropriate· Will help you design and specify pumping applications that minimise life-cycle costs