Thermoplastic Material Selection

Book Description :

Thermoplastic Material Selection: A Practical Guide presents current information on how proper material selection is a critical component of any manufactured product. The text is a practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastic materials and providing the tools they need to save time, money, and frustration. The book provides an overview of the most commonly used thermoplastic materials, including discussions of the different chemical families, plastics categories, and material grades - and the implications of these differences on the material selection process. It provides fresh insights on the traditional methods of material selection based on performance and cost, and also discusses the use of non-traditional methods based on subjective evaluation. Subsequent sections include references on tools that can be used to conduct further exploration, how to accurately select the most suitable material, writing an effective material specification, and working with material suppliers and distributors. Presents current information on how proper thermoplastics material selection is a critical component of any manufactured product A practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastics material selection and providing the tools they need to save time, money, and frustration Delivers insights on the traditional methods of material selection based on performance and cost, and introduces nontraditional methods based on size, form, appearance, and feel

Book Description :

As new applications are developed and plastics replace traditional materials in a widening spectrum of existing applications, the potential personal injury, property damage, financial and legal consequences of failure can be high. However, nearly half of plastics failure can be traced back to the original specification and selection of the material. This book gives engineers the data they need to make an informed decision about the materials they use in their products, imparting a thorough knowledge of the advantages and disadvantages of the various materials to choose from. The data also suggests other candidate materials which the reader may not have originally considered. More than 30,000 thermoplastics grades are grouped into circa. 300 subfamilies, within which over 20 properties are assessed. The abundance or scarcity of a material and its cost are also often important deciding factors. In this book, an economical overview of the plastics industry helps clarify the actual consumption and costs of thermoplastics including bioplastic, and the relationship of cost vs. performance is also examined for each thermoplastic subfamily. Immediate and long-term common properties are reviewed, including mechanical behavior, impact, thermal properties, and many more. Environmental considerations are also covered, including ease of recycling and sustainability. Helps engineers to implement a systematic approach to material selection in their work Includes more than 300 subfamilies of thermoplastic, and a wide range of properties including chemical resistance, thermal degradation, creep and UV resistance Evaluates cost/performance relations and environmental considerations

Book Description :

This book bridges the technology and business aspects of thermoplastics, providing a guide designed for engineers working in real-world industrial settings. The author explores the criteria for material selection, provides a detailed guide to each family of thermoplastics, and also explains the various processing options for each material type. More than 30 families of thermoplastics are described with information on their advantages and drawbacks, special grades, prices, transformation processes, applications, thermal behaviour, technological properties (tenacity, friction, dimensional stability), durability (ageing, creep, fatigue), chemical and fire behaviour, electrical properties, and joining possibilities. Biron explores the technological properties and economics of the major thermoplastics and reinforced thermoplastics, such as polyethylene, and emerging polymers such as polybenzimidazole, Thermoplastic Elastomers (TPEs) and bioplastics. In the second edition, a new section 'plastics solutions for practical problems' provides over 25 case studies illustrating a wide range of design and production challenges across the spectrum of thermoplastics, from metal and glass replacement solutions, to fire retardant plastics and antimicrobials. In addition, Biron provides major new material on bioplastics and wood plastic composites (WPCs), and fully updated data throughout. Combining materials data, information on processing techniques, and economic aspects (pricing), Biron provides a unique end-to-end approach to the selection and use of materials in the plastics industry and related sectors Includes a new section of case studies, illustrating best practice across a wide range of applications and industry sectors New material on bioplastics and sustainable composites

Book Description :

An innovative resource for materials properties, their evaluation, and industrial applications The Handbook of Materials Selection provides information and insight that can be employed in any discipline or industry to exploit the full range of materials in use today-metals, plastics, ceramics, and composites. This comprehensive organization of the materials selection process includes analytical approaches to materials selection and extensive information about materials available in the marketplace, sources of properties data, procurement and data management, properties testing procedures and equipment, analysis of failure modes, manufacturing processes and assembly techniques, and applications. Throughout the handbook, an international roster of contributors with a broad range of experience conveys practical knowledge about materials and illustrates in detail how they are used in a wide variety of industries. With more than 100 photographs of equipment and applications, as well as hundreds of graphs, charts, and tables, the Handbook of Materials Selection is a valuable reference for practicing engineers and designers, procurement and data managers, as well as teachers and students.

Book Description :

Practical and affordable, thermoplastics account for more than 90 percent of all plastic materials manufactured. That so many varieties are now available, speaks to the idea that while there is no one perfect material, it is possible to find a material that fits for every application. However, selecting that right material is no small challenge. Answering the needs of manufacturers and product developers, Thermoplastic Materials: Properties, Manufacturing Methods, and Applications provides all the information required to confidently select the right thermoplastic for any application. Based on a course taught to engineering students, the book starts with an overview of the plastics industry, looking at the major companies involved and how their products influence society. It then discusses various topics essential to the understanding and manufacturing of thermoplastics before getting to the core of the book, more than 400 pages of consistently formatted entries, organized according to 19 thermoplastics families and groupings. Each chapter covers raw materials, manufacturing methods, properties, costs, and applications. Among many topics related to thermoplastic resins, this seminal work: Provides micro and quasi-macro perspectives on their behavior Evaluates major manufacturing methods Discusses crystallinity and permeability Elaborates on the properties that make them useful barrier and packaging materials Written by Christopher Ibeh, professor of plastics engineering technology and director of the Center for Nanocomposites and Multifunctional Materials at Pittsburg State University, this book goes beyond current practices to look at emerging materials, including nanocomposites, and discusses sustainability as it relates to plastics. It also includes a chapter on functionalized thermoplastics, written by Andrey Beyle.

Book Description :

Brydson's Plastics Materials, Eighth Edition, provides a comprehensive overview of the commercially available plastics materials that bridge the gap between theory and practice. The book enables scientists to understand the commercial implications of their work and provides engineers with essential theory. Since the previous edition, many developments have taken place in plastics materials, such as the growth in the commercial use of sustainable bioplastics, so this book brings the user fully up-to-date with the latest materials, references, units, and figures that have all been thoroughly updated. The book remains the authoritiative resource for engineers, suppliers, researchers, materials scientists, and academics in the field of polymers, including current best practice, processing, and material selection information and health and safety guidance, along with discussions of sustainability and the commercial importance of various plastics and additives, including nanofillers and graphene as property modifiers. With a 50 year history as the principal reference in the field of plastics material, and fully updated by an expert team of polymer scientists and engineers, this book is essential reading for researchers and practitioners in this field. Presents a one-stop-shop for easily accessible information on plastics materials, now updated to include the latest biopolymers, high temperature engineering plastics, thermoplastic elastomers, and more Includes thoroughly revised and reorganised material as contributed by an expert team who make the book relevant to all plastics engineers, materials scientists, and students of polymers Includes the latest guidance on health, safety, and sustainability, including materials safety data sheets, local regulations, and a discussion of recycling issues

Book Description :

Describes the systematic procedure for using process and mechanical design information to select construction materials suitable for a range of chemical and hydrocarbon processing plants. The volume features tables for locating the American Society for Testing and Materials (ASTM) product form specifications for construction materials that have code-allowable design stresses. It analyzes threshold values for degradation phenomena involving thermal damage.

Book Description :

The chemical and allied industries employ a multitude of unit operations in product manufacturing. Both chemicals and physical mechanisms are employed in these operations, ranging from simple bulk handling and preparation of chemical feedstocks to complex chemical reactions in the presence of heat and or mass transfer. These operations require application of scientific and engineering principles to ensure efficient, safe and economical process operations. To meet these objectives, process equipment must perform intended functions under actual operating conditions and do so in a continuous and reliable manner. Equipment must have the characteristics of mechanical reliability, which includes strength, rigidity, durability and tightness. In addition, it must be designed at an optimized ratio of capital investment to service life. This book is designed as a handy desk reference covering fundamental engineering principles of project planning schemes and layout, corrosion principles and materials properties of engineering importance. It is intended as a general source of typical materials property data, useful for first pass materials selection in process design problems.

Book Description :

This unique compendium presents a comprehensive and self-contained theory of material development under imperfect information and its applications. The book describes new approaches to synthesis and selection of materials with desirable characteristics. Such approaches provide the ability of systematic and computationally effective analysis in order to predict composition, structure and related properties of new materials.The volume will be a useful advanced textbook for graduate students. It is also suitable for academicians and practitioners who wish to have fundamental models in new material synthesis and selection.

Book Description :

Practical and affordable, thermoplastics account for more than 90 percent of all plastic materials manufactured. That so many varieties are now available, speaks to the idea that while there is no one perfect material, it is possible to find a material that fits for every application. However, selecting that right material is no small challenge.Ans

Book Description :

Polypropylene: The Definitive User's Guide and Databook presents in a single volume a panoramic and up-to-the-minute user's guide for today's most important thermoplastic. The book examines every aspectùscience, technology, engineering, properties, design, processing, applicationsùof the continuing development and use of polypropylene. The unique treatment means that specialists can not only find what they want but for the first time can relate to and understand the needs and requirements of others in the product development chain. The entire work is underpinned by very extensive collections of property data that allow the reader to put the information to real industrial and commercial use. Despite the preeminence and unrivaled versatility of polypropylene as a thermoplastic material to manufacture, relatively few books have been devoted to its study. Polypropylene: The Definitive User's Guide and Databook not only fills the gap but breaks new ground in doing so. Polypropylene is the most popular thermoplastic in use today, and still one of the fastest growing. Polypropylene: The Definitive User's Guide and Databook is the complete workbook and reference resource for all those who work with the material. Its comprehensive scope uniquely caters to polymer scientists, plastics engineers, processing technologists, product designers, machinery and mold makers, product managers, end users, researchers and students alike.

Book Description :

Foamability of Thermoplastic Polymeric Materials presents a cutting-edge approach to thermoplastic polymeric foams, drawing on the latest research and guiding the reader through the fundamental science, foamability, structure-property-processing relationship, multi-phase polymeric materials, degradation characteristics of biodegradable foams and advanced applications. Sections provide detailed information on foam manufacturing technologies and the fundamental science behind foaming, present insights on the factors affecting foamability, cover ways of enhancing the foamability of various polymeric materials, with special focus on multi-phase systems, discuss the degradation of biodegradable foams and special morphology development for scaffolds, packaging, acoustic and super-insulation applications, as well as cell seeding studies in scaffolds. Each application has specific requirements in terms of desired properties. This in-depth coverage and analysis helps those looking to move forward with microcellular processing and polymer foaming. This is an ideal resource for researchers, advanced students and professionals interested in the microcellular processing of polymeric materials in the areas of polymer foaming, polymer processing, plastics engineering and materials science. Offers in-depth coverage of factors affecting foamability and methods for enhancing the foamability of polymeric materials Explores innovative applications in a range of areas, including scaffolds, acoustic applications, packaging and super-insulation Provides a comprehensive, critical overview of the state-of-the-art, possible future research directions, and opportunities for industrial application

Book Description :

Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts

Book Description :

Today engineers, designers, buyers and all those who have to work with plastics face a dilemma. There has been a proliferation of test methods by which plastic properties are measured. The property data measured by these test methods are not identical and sometimes have large differences. How are engineers, designers, buyers going to decide the type and resin grade and their property data? Which are the valid test methods? The right plastic property data are the difference between success and failure of a design, thus making the property selection process critical. For the first time this book provides a simple and efficient approach to a highly complex and time consuming task. There are over 26,000 different grades of polymers and millions of parts and applications, further adding to the difficulty of the selection process. Selection of Polymeric Materials steers engineers and designers onto the right path to selecting the appropriate values for each plastic property. A large amount of property information has been provided to teach and assist the plastic part designer and others in selecting the right resin and properties for an application. Various standards including ASTM, ISO, UL, and British Specifications have been discussed to help the readers in making sound decisions. • A simple and efficient approach to a highly complex and time consuming task. • Allows engineers to select from various standards including ASTM, ISO, UL, and British Specification. • Presents information on properties such as tensile strength, melt temperature, continuous service temperature, moisture exposure, specific gravity and flammability ratings. • Tried and true values narrow myriad choices down quickly for readers.

Book Description :

Thermoplastic Aromatic Polymer Composites: A Study of the Structure, Processing and Properties of Carbon Fibre Reinforced Polyetheretherketone and Related Materials deals with the field of thermoplastic composite materials through a study of carbon fiber reinforced polyetheretherketone. The book is composed of twelve chapters. The first four chapters are an introduction and basic learning of thermoplastic composite materials. These chapters include discussions on the components of thermoplastics, product forms, and the microstructure of aromatic polymer composites. The processing and manufacturing technology, including the fundamental operations, control, and the wide implications of manufacturing the composite material, are analyzed. The service performance structure of three interactions, namely, material, design, and processing, are illustrated. The strength of thermoplastic composites is then considered through an analysis of both shear and extensions with elastic modulus, but in the case of material strength, the differences between tension and compression properties should be taken into account. The book also notes that the durability, temperature sensitivity, and environmental resistance should likewise be regarded for a structural composite to have practical value and satisfactory performance. Lastly, the text explains that the numerous applications of thermoplastic structural composites, such as in medicine, aviation, marine and space technology, automotive, and industrial machinery, are all important and a rigorous evaluation is therefore necessary. The book finally suggests that the research into the future developments in the thermoplastic structural composites and the trend toward new design strategies and processing technology are important in optimizing the composite's great potential. Industrial researchers in the field of chemistry and polymer composites, students, and academicians interested in the design and application of polymer composites will find this book relevant.

Book Description :

Thermoplastics represent appx 90% by weight of all plastics consumed world-wide. We know them mainly in the form of polythenes, polyolefins, polystyrenes, nylons and acrylics. Under different heating conditions and by varying the composition of the plastic it is possible to make many different products with differing properties. This is a decision-making tool and source-book of information for plastics users, providing detailed accounts of the materials used, their economics,the selection of appropriate materials, and the use of thermoplastic resins and their composites. By having this book to hand, you will use the right material in the right way to produce the right product. · Provides a quick and pragmatic approach to selecting thermoplastics for the non-specialist plastics user · Offers detailed accounts of thermoplastics including economic and technological elements · Clear and easy to understand illustrated with figures, tables and graphs throughout

Book Description :

This new edition of the bestselling Handbook of Thermoplastics incorporates recent developments and advances in thermoplastics with regard to materials development, processing, properties, and applications. With contributions from 65 internationally recognized authorities in the field, the second edition features new and updated discussions of several topics, including: Polymer nanocomposites Laser processing of thermoplastic composites Bioplastics Natural fiber thermoplastic composites Materials selection Design and application Additives for thermoplastics Recycling of thermoplastics Regulatory and legislative issues related to health, safety, and the environment The book also discusses state-of-the-art techniques in science and technology as well as environmental assessment with regard to the impact of thermoplastics. Each chapter is written in a review format that covers: Historical development and commercialization Polymerization and process technologies Structural and phase characteristics in relation to use properties The effects of additives on properties and applications Blends, alloys, copolymers, and composites derived from thermoplastics Applications Giving thorough coverage of the most recent trends in research and practice, the Handbook of Thermoplastics, Second Edition is an indispensable resource for experienced and practicing professionals as well as upper-level undergraduate and graduate students in a wide range of disciplines and industries.

Book Description :

Many technical books about plastics are too theoretical and difficult to read. The intention of this book is to offer something completely different: it is easy to read with many examples taken from everyday life. It is suitable for readers at secondary school and university levels, and can be used for training activities in industry as well as for self-studies. Included are over 600 color images to illustrate the wide variety of plastics and process workflows used today. The book also contains a number of computer-based tools that can be downloaded from the author's website. With comprehensive coverage, this is probably the most versatile plastics handbook ever written! New in the second edition are much-expanded content (new chapter) on extrusion, new color figures, a new layout, and corrections throughout. A bonus download of working Excel tools is provided to supplement the book content.

Book Description :

Kenaf fiber is gaining attention as an alternative reinforcement for composite products due to low cost, reduced environmental impact, and attractive mechanical properties. Kenaf Fibers and Composites covers the breadth of these exciting materials, from raw material preparation to application in a variety of products. It discusses fiber characterization and properties, how to prepare kenaf-based composites, and design, manufacturing, and applications. It also covers hybrid fiber composites, kenaf fiber thermosetting composites, kenaf fiber thermoplastic composites, kenaf fibers in various lengths, and forms and arrangements such as particulates, continuous roving, and woven fabrics. Cellulose-based kenaf composites and kenaf fiber-filled biopolymer composites are presented.

Book Description :

Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties. Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles. With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance Explores the manufacturing process for light alloys including metal forming processes for automotive applications