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Tailor Welded Blanks For Advanced Manufacturing

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Tailor Welded Blanks for Advanced Manufacturing

Tailor Welded Blanks for Advanced Manufacturing Book
Author : B Kinsey,X Wu
Publisher : Elsevier
Release : 2011-07-26
ISBN : 0857093851
Language : En, Es, Fr & De

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Book Description :

Tailor welded blanks are metallic sheets made from different strengths, materials, and/or thicknesses pre-welded together before forming into the final component geometry. By combining various sheets into a welded blank, engineers are able to ‘tailor’ the blank so that the properties are located precisely where they are needed and cost-effective, low weight components are produced. Tailor welded blanks for advanced manufacturing examines the manufacturing of tailor welded blanks and explores their current and potential future applications. Part one investigates processing and modelling issues in tailor welded blank manufacturing. Chapters discuss weld integrity, deformation during forming and the analytical and numerical simulation modelling of tailor welded blanks for advanced manufacturing. Part two looks at the current and potential future applications of tailor welded blanks. Chapters review tailor welded blanks of lightweight metals and of advanced high-strength steel and finally discuss the uses of tailor-welded blanks in the automotive and aerospace industries. With its distinguished editors and international team of expert contributors, Tailor welded blanks for advanced manufacturing proves an invaluable resource for metal fabricators, product designers, welders, welding companies, suppliers of welding machinery and anyone working in industries that use advanced materials such as in automotive and aerospace engineering. Engineers and academics involved in manufacturing and metallurgy may also find this book a useful reference. Examines the manufacturing of tailor welded blanks and explores their current and potential future applications Investigates processing and quality issues in tailor welded blank manufacturing including weld integrity and deformation Reviews both current and potential future applications of tailor welded blanks as well as specific applications in the automotive and aerospace industries

Springback Assessment and Compensation of Tailor Welded Blanks

Springback Assessment and Compensation of Tailor Welded Blanks Book
Author : AB ABDULLAH,MF Jamaludin
Publisher : CRC Press
Release : 2022-12-27
ISBN : 1000821943
Language : En, Es, Fr & De

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Book Description :

Focusing on techniques developed to evaluate the forming behaviour of tailor welded blanks (TWBs) in sheet metal manufacturing, this edited collection details compensation methods suited to mitigating the effects of springback. Making use of case studies and in-depth accounts of industry experience, this book gives a comprehensive overview of springback and provides essential solutions necessary to modern-day automotive engineers. Sheet metal forming is a major process within the automotive industry, with advancement of the technology including utilization of non-uniform sheet metal in order to produce light or strengthened body structures. This is critical in the reduction of vehicle weight in order to match increased consumer demand for better driving performance and improved fuel efficiency. Additionally, increasingly stringent international regulations regarding exhaust emissions require manufacturers to seek to lighten vehicles as much as possible. To aid engineers in optimizing lightweight designs, this comprehensive book covers topics by a variety of industry experts, including compensation by annealing, low-power welding, punch profile radius and tool-integrated springback measuring systems. It ends by looking at the future trends within the industry and the potential for further innovation within the field. This work will benefit car manufacturers and stamping plants that face springback issues within their production, particularly in the implementation of TWB production into existing facilities. It will also be of interest to students and researchers in automotive and aerospace engineering.

Rubber Pad Forming Processes

Rubber Pad Forming Processes Book
Author : Maziar Ramezani,Zaidi Mohd Ripin
Publisher : Elsevier
Release : 2012-03-14
ISBN : 0857095498
Language : En, Es, Fr & De

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Book Description :

This book describes different types of rubber-pad forming processes currently being studied for their experimental and numerical advantages and disadvantages. Rubber forming adopts a rubber pad contained in a rigid box in which one of the tools (die or punch) is replaced by the rubber pad. Up to 60% of all sheet metal parts in aircraft industry such as frames, seat parts, ribs, windows and doors are fabricated using rubber-pad forming processes. Key process parameters such as rubber material, stamping velocity, rubber-pad hardness and thickness and friction conditions are investigated. The potential role of rubber as a flexible punch in metal working processes is to give insight to engineers about different parts that can be produced using this process The procedure of suitable die design for each process is presented in detail Full defect analysis is undertaken with a thorough report presented to optimize rubber-pad forming processes

Manufacturing and Industrial Engineering

Manufacturing and Industrial Engineering Book
Author : Pankaj Agarwal,Lokesh Bajpai,Chandra Pal Singh,Kapil Gupta,J. Paulo Davim
Publisher : CRC Press
Release : 2021-07-19
ISBN : 1000409368
Language : En, Es, Fr & De

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Book Description :

Advances in manufacturing and industrial engineering in terms of advanced and latest technologies are required nowadays to attend the accelerated demands of high quality, productivity, and sustainability simultaneously. This book fulfils the requirement by offering unique comprehensive chapters on advances in manufacturing and industrial engineering technologies with an emphasis on Industry 4.0. This book sheds light on advances in the field of manufacturing and industrial engineering for enhancement in productivity, quality, and sustainability. It comprehensively covers the recent developments, latest trends, research, and innovations being carried out. 3D printing, green manufacturing, computer integrated manufacturing, cloud manufacturing, intelligent condition monitoring, advanced forming, automation, supply chain optimization, and advanced manufacturing of composites are covered in this book. Industry 4.0 based technologies for mechanical and industrial engineering are also presented with both a theoretical and a practical focus. This book is written for students, researchers, professors, and engineers working in the fields of manufacturing, industrial, materials science, and mechanical engineering.

Failure Mechanisms of Advanced Welding Processes

Failure Mechanisms of Advanced Welding Processes Book
Author : X Sun
Publisher : Elsevier
Release : 2010-07-15
ISBN : 1845699769
Language : En, Es, Fr & De

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Book Description :

Many new, or relatively new, welding processes such as friction stir welding, resistance spot welding and laser welding are being increasingly adopted to replace or improve on traditional welding techniques. Before advanced welding techniques are employed, their potential failure mechanisms should be well understood and their suitability for welding particular metals and alloys in different situations should be assessed. Failure mechanisms of advanced welding processes provides a critical analysis of advanced welding techniques and their potential failure mechanisms. The book contains chapters on the following topics: Mechanics modelling of spot welds under general loading conditions and applications to fatigue life predictions, Resistance spot weld failure mode and weld performance for aluminium alloys, dual phase steels and TRIP steels, Fatigue behaviour of spot welded joints in steel sheets, Non-destructive evaluation of spot weld quality, Solid state joining - fundamentals of friction stir welding, Failure mechanisms in friction stir welds, Microstructure characteristics and mechanical properties of laser weld bonding of magnesium alloy to aluminium alloy, Fatigue in laser welds, Weld metal ductility and its influence on formability of tailor welded blanks, Joining of lightweight materials using reactive nanofoils, and Fatigue life prediction and improvements for MIG welded advanced high strength steel weldments. With its distinguished editor and international team of contributors, Failure mechanisms of advanced welding processes is a standard reference text for anyone working in welding and the automotive, shipbuilding, oil and gas and other metal fabrication industries who use modern and advanced welding processes. Provides a critical analysis of advanced welding techniques and their potential failure mechanisms Experts in the field survey a range of welding processes and examine reactions under various types of loading conditions Examines the current state of fatigue life prediction of welded materials and structures in the context of spot welded joints and non-destructive evaluation of quality

Recent Advances in Manufacturing Automation Design and Energy Technologies

Recent Advances in Manufacturing  Automation  Design and Energy Technologies Book
Author : Sendhil Kumar Natarajan,Rajiv Prakash,K. Sankaranarayanasamy
Publisher : Springer Nature
Release : 2021-10-11
ISBN : 9811642222
Language : En, Es, Fr & De

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Book Description :

This book comprises the proceedings of the 1st International Conference on Future Technologies in Manufacturing, Automation, Design and Energy 2020. The contents of this volume focus on recent technological advances in the field of manufacturing, automation, design and energy. Some of the topics covered include additive manufacturing, renewable energy resources, design automation, process automation and monitoring, etc. This volume will prove a valuable resource for those in academia and industry.

Hydroforming for Advanced Manufacturing

Hydroforming for Advanced Manufacturing Book
Author : M Koç
Publisher : Elsevier
Release : 2008-04-25
ISBN : 1845694414
Language : En, Es, Fr & De

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Book Description :

Hydroforming uses a pressurised fluid to form component shapes. The process allows the manufacture of lighter, more complex shapes with increased strength at lower cost compared to more traditional techniques such as stamping, forging, casting or welding. As a result hydroformed components are increasingly being used in the aerospace, automotive and other industries. This authoritative book reviews the principles, applications and optimisation of this important process. After an introduction, the first part of the book reviews the principles of hydroforming, from equipment and materials to forming processes, design and modelling. The second part of the book reviews the range of hydroforming techniques, the shaping of particular components and the application of hydroforming in aerospace and automotive engineering. With its distinguished editor and team of contributors, Hydroforming for advanced manufacturing is a valuable reference for all those developing and applying this important process. Reviews the principles of hydroforming Explores the range of hydroforming techniques Highlights the application of hydroforming in aerospace and automotive engineering

Handbook of Research on Advancements in the Processing Characterization and Application of Lightweight Materials

Handbook of Research on Advancements in the Processing  Characterization  and Application of Lightweight Materials Book
Author : Kumar, Kaushik,Babu, B. Sridhar,Davim, J. Paulo
Publisher : IGI Global
Release : 2021-11-19
ISBN : 179987866X
Language : En, Es, Fr & De

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Book Description :

In the automotive industry, the need to reduce vehicle weight has given rise to extensive research efforts to develop aluminum and magnesium alloys for structural car body parts. In aerospace, the move toward composite airframe structures urged an increased use of formable titanium alloys. In steel research, there are ongoing efforts to design novel damage-controlled forming processes for a new generation of efficient and reliable lightweight steel components. All these materials, and more, constitute today’s research mission for lightweight structures. They provide a fertile materials science research field aiming to achieve a better understanding of the interplay between industrial processing, microstructure development, and the resulting material properties. The Handbook of Research on Advancements in the Processing, Characterization, and Application of Lightweight Materials provides the recent advancements in the lightweight mat materials processing, manufacturing, and characterization. This book identifies the need for modern tools and techniques for designing lightweight materials and addresses multidisciplinary approaches for applying their use. Covering topics such as numerical optimization, fatigue characterization, and process evaluation, this text is an essential resource for materials engineers, manufacturers, practitioners, engineers, academicians, chief research officers, researchers, students, and vice presidents of research in government, industry, and academia.

Advanced Steels

Advanced Steels Book
Author : Yuqing Weng,Han Dong,Yong Gan
Publisher : Springer Science & Business Media
Release : 2011-04-14
ISBN : 3642176658
Language : En, Es, Fr & De

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Book Description :

"Advanced Steels: The Recent Scenario in Steel Science and Technology" contains more than 50 articles selected from the proceedings of the International Conference on Advanced Steels (ICAS) held during 9-11, Nov, 2010 in Guilin, China. This book covers almost all important aspects of steels from physical metallurgy, steel grades, processing and fabrication, simulation, to properties and applications. The book is intended for researchers and postgraduate students in the field of steels, metallurgy and materials science. Prof. Yuqing Weng is an academician of Chinese Academy of Engineering and the president of The Chinese Society for Metals. Prof. Han Dong is the vice president of Central Iron & Steel Research Institute and the director of National Engineering Research Center of Advanced Steel Technology, China. Prof. Yong Gan is an academician of Chinese Academy of Engineering, the vice president of Chinese Academy of Engineering and the president of Central Iron & Steel Research Institute, China.

Recent Trends in Processing and Degradation of Aluminium Alloys

Recent Trends in Processing and Degradation of Aluminium Alloys Book
Author : Zaki Ahmad
Publisher : BoD – Books on Demand
Release : 2011-11-21
ISBN : 9533077344
Language : En, Es, Fr & De

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Book Description :

In the recent decade a quantum leap has been made in production of aluminum alloys and new techniques of casting, forming, welding and surface modification have been evolved to improve the structural integrity of aluminum alloys. This book covers the essential need for the industrial and academic communities for update information. It would also be useful for entrepreneurs technocrats and all those interested in the production and the application of aluminum alloys and strategic structures. It would also help the instructors at senior and graduate level to support their text.

Light Metals 2014

Light Metals 2014 Book
Author : John Grandfield
Publisher : Springer
Release : 2016-12-23
ISBN : 3319481444
Language : En, Es, Fr & De

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Book Description :

The Light Metals symposia are a key part of the TMS Annual Meeting & Exhibition, presenting the most recent developments, discoveries, and practices in primary aluminum science and technology. Publishing the proceedings from these important symposia, the Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2014 collection includes papers from the following symposia: •Alumina and Bauxite •Aluminum Alloys: Fabrication, Characterization and Applications •Aluminum Processing •Aluminum Reduction Technology •Cast Shop for Aluminum Production •Electrode Technology for Aluminum Production •Light-metal Matrix (Nano)-composites

Light Weight Materials

Light Weight Materials Book
Author : Kaushik Kumar,Bathini Sridhar Babu,J. Paulo Davim
Publisher : John Wiley & Sons
Release : 2021-12-20
ISBN : 1119887658
Language : En, Es, Fr & De

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Book Description :

In the automotive and aerospace industries, the need for strong yet light materials has given rise to extensive research into aluminum and magnesium alloys and formable titanium alloys. All of these are categorized as light weight materials. The distinguishing feature of light weight materials is that they are low density, but they have a wide range of properties and, as a result, a wide range of applications. This book provides researchers and students with an overview of the recent advancements in light weight material processing, manufacturing and characterization. It contains chapters by eminent researchers on topics associated with light weight materials, including on the current buzzword “composite materials”. First, this book describes the current status of light weight materials. Then, it studies applications of these materials, given that, as the densities vary, so do the applications, ranging from automobiles and aviation to bio-mechatronics. This book will therefore serve as an excellent guide to this field.

Design for Sustainability

Design for Sustainability Book
Author : S.M. Sapuan,Muhd Ridzuan Mansor
Publisher : Elsevier
Release : 2021-03-13
ISBN : 0128194421
Language : En, Es, Fr & De

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Book Description :

Design for Sustainability: Green Materials and Processes provides fundamental and practical knowledge surrounding product development applications throughout the entire lifecycle of green materials, ranging from conceptual design, material and manufacturing process selection, and environmental lifecycle assessment. In addition, several topics covering recent advances in the application of sustainable design within the automotive, building and construction, packaging and consumer product industries are also included in this book to provide practical examples of this philosophy in current applications. Lastly, a section on implementation of design for sustainability in education is added to aid readers that wish to introduce this philosophy to younger students. This book will be beneficial to researchers, students in higher education institutions, design practitioners and engineers in private and public sector organization with aspirations to develop sustainable products in the future. Design for sustainability is one of the primary focuses in human advancement nowadays, with the aim of developing products and services that meet the needs of the present without compromising the ability of future generations to meet their own needs. Provides an overview on materials and process design for sustainability Discusses theoretical aspects about design for sustainability Includes a discussion of the most recent advances and applications in design for sustainability

Laser Welding

Laser Welding Book
Author : Xiaodong Na
Publisher : BoD – Books on Demand
Release : 2010-08-17
ISBN : 953307129X
Language : En, Es, Fr & De

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Book Description :

This book is entitled to laser welding processes. The objective is to introduce relatively established methodologies and techniques which have been studied, developed and applied either in industries or researches. State-of-the art developments aimed at improving or next generation technologies will be presented covering topics such as monitoring, modelling, control, and industrial application. This book is to provide effective solutions to various applications for field engineers and researchers who are interested in laser material processing.

Superplastic Forming of Advanced Metallic Materials

Superplastic Forming of Advanced Metallic Materials Book
Author : G Giuliano
Publisher : Elsevier
Release : 2011-06-27
ISBN : 0857092774
Language : En, Es, Fr & De

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Book Description :

Ultra fine-grained metals can show exceptional ductility, known as superplasticity, during sheet forming. The higher ductility of superplastic metals makes it possible to form large and complex components in a single operation without joints or rivets. The result is less waste, lower weight and manufacturing costs, high precision and lack of residual stress associated with welding which makes components ideal for aerospace, automotive and other applications. Superplastic forming of advanced metallic materials summarises key recent research on this important process. Part one reviews types of superplastic metals, standards for superplastic forming, processes and equipment. Part two discusses ways of modelling superplastic forming processes whilst the final part of the book considers applications, including superplastic forming of titanium, aluminium and magnesium alloys. With its distinguished editor and international team of contributors, Superplastic forming of advanced metallic materials is a valuable reference for metallurgists and engineers in such sectors as aerospace and automotive engineering. Note: The Publishers wish to point out an error in the authorship of Chapter 3 which was originally listed as: G. Bernhart, Clément Ader Institute, France. The correct authorship is: G Bernhart, P. Lours, T. Cutard, V. Velay, Ecole des Mines Albi, France and F. Nazaret, Aurock, France. The Publishers apologise to the authors for this error. Reviews types of superplastic metals and standards for superplastic forming Discusses the modelling of superplastic forming, including mathematical and finite element modelling Examines various applications, including superplastic forming of titanium, aluminiun and magnesium alloys

Advanced Materials in Automotive Engineering

Advanced Materials in Automotive Engineering Book
Author : Jason Rowe
Publisher : Elsevier
Release : 2012-02-21
ISBN : 0857095463
Language : En, Es, Fr & De

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Book Description :

The automotive industry is under constant pressure to design vehicles capable of meeting increasingly demanding challenges such as improved fuel economy, enhanced safety and effective emission control. Drawing on the knowledge of leading experts, Advanced materials in automotive engineering explores the development, potential and impact of using such materials. Beginning with a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications, Advanced materials in automotive engineering goes on to consider nanostructured steel for automotive body structures, aluminium sheet and high pressure die-cast aluminium alloys for automotive applications, magnesium alloys for lightweight powertrains and automotive bodies, and polymer and composite moulding technologies. The final chapters then consider a range of design and manufacturing issues that need to be addressed when working with advanced materials, including the design of advanced automotive body structures and closures, technologies for reducing noise, vibration and harshness, joining systems, and the recycling of automotive materials. With its distinguished editor and international team of contributors, Advanced materials in automotive engineering is an invaluable guide for all those involved in the engineering, design or analysis of motor vehicle bodies and components, as well as all students of automotive design and engineering. Explores the development, potential and impact of using advanced materials for improved fuel economy, enhanced safety and effective mission control in the automotive industry Provides a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications Covers a range of design ideas and manufacturing issues that arise when working with advanced materials, including technologies for reducing noise, vibration and harshness, and the recycling of automotive materials

Intelligent Systems Design and Applications

Intelligent Systems Design and Applications Book
Author : Ajith Abraham,Aswani Kumar Cherukuri,Patricia Melin,Niketa Gandhi
Publisher : Springer
Release : 2019-04-11
ISBN : 3030166570
Language : En, Es, Fr & De

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Book Description :

This book highlights recent research on Intelligent Systems and Nature Inspired Computing. It presents 212 selected papers from the 18th International Conference on Intelligent Systems Design and Applications (ISDA 2018) and the 10th World Congress on Nature and Biologically Inspired Computing (NaBIC), which was held at VIT University, India. ISDA-NaBIC 2018 was a premier conference in the field of Computational Intelligence and brought together researchers, engineers and practitioners whose work involved intelligent systems and their applications in industry and the “real world.” Including contributions by authors from over 40 countries, the book offers a valuable reference guide for all researchers, students and practitioners in the fields of Computer Science and Engineering.

Friction Stir Welding and Processing VIII

Friction Stir Welding and Processing VIII Book
Author : Rajiv Mishra,Murray Mahoney,Yutaka Sato,Yuri Hovanski
Publisher : Springer
Release : 2016-12-01
ISBN : 3319481738
Language : En, Es, Fr & De

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Book Description :

This collection focuses on all aspects of science and technology related to friction stir welding and processing.

Advances in Additive Manufacturing and Joining

Advances in Additive Manufacturing and Joining Book
Author : M. S. Shunmugam,M. Kanthababu
Publisher : Springer Nature
Release : 2019-10-16
ISBN : 9813294337
Language : En, Es, Fr & De

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Book Description :

This volume presents research papers on additive manufacturing (popularly known as 3D printing) and joining which were presented during the 7th International and 28th All India Manufacturing Technology, Design and Research conference 2018 (AIMTDR 2018). The contents of this volume present the latest technological advancements for improving the efficiency, accuracy and speed of the additive manufacturing process and in fusion and solid-state welding technologies, with a variety of technologies, including fused deposition modelling, poly jet 3D printing, weld deposition based technology, selective laser melting and important welding technologies being covered. This volume will be of interest to academicians, researchers, and practicing engineers alike.

Modern Manufacturing Engineering

Modern Manufacturing Engineering Book
Author : J. Paulo Davim
Publisher : Springer
Release : 2015-06-19
ISBN : 3319201522
Language : En, Es, Fr & De

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Book Description :

This book covers recent research and trends in Manufacturing Engineering. The chapters emphasize different aspects of the transformation from materials to products. It provides the reader with fundamental materials treatments and the integration of processes. Concepts such as green and lean manufacturing are also covered in this book.