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Plant Design And Operations

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Plant Design and Operations

Plant Design and Operations Book
Author : Ian Sutton
Publisher : William Andrew
Release : 2014-10-06
ISBN : 0323311474
Language : En, Es, Fr & De

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Book Description :

Plant Design and Operations provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore oil and gas, and pipelines. The book helps managers, engineers, operators, and maintenance specialists with advice and guidance that can be used right away in working situations. Each chapter provides information and guidance that can be used immediately. For example, the chapter on Energy Control Procedures describes seven levels of positive isolation — ranging from a closed block valve all the way to double block and bleed with line break. The Safety in Design chapter describes topics such as area classification, fire protection, stairways and platforms, fixed ladders, emergency showers, lighting, and alarms. Other areas covered in detail by the book include security, equipment, and transportation. A logical, practical guide to maintenance task organization is provided, from conducting a Job Hazards Analysis to the issue of a work permit, and to the shutdown and isolation of equipment. Common hazards are covered in detail, including flow problems, high pressure, corrosion, power failure, and many more. Provides information to managers, engineers, operators and maintenance personnel which is immediately applicable to their operations Supported by useful, real-world examples and experience from a wide range of facilities and industries Includes guidance on occupational health and safety, industrial hygiene and personal protective equipment

Thermal Power Plant

Thermal Power Plant Book
Author : Dipak Sarkar
Publisher : Elsevier
Release : 2015-08-20
ISBN : 0128017554
Language : En, Es, Fr & De

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Book Description :

Thermal Power Plant: Design and Operation deals with various aspects of a thermal power plant, providing a new dimension to the subject, with focus on operating practices and troubleshooting, as well as technology and design. Its author has a 40-long association with thermal power plants in design as well as field engineering, sharing his experience with professional engineers under various training capacities, such as training programs for graduate engineers and operating personnel. Thermal Power Plant presents practical content on coal-, gas-, oil-, peat- and biomass-fueled thermal power plants, with chapters in steam power plant systems, start up and shut down, and interlock and protection. Its practical approach is ideal for engineering professionals. Focuses exclusively on thermal power, addressing some new frontiers specific to thermal plants Presents both technology and design aspects of thermal power plants, with special treatment on plant operating practices and troubleshooting Features a practical approach ideal for professionals, but can also be used to complement undergraduate and graduate studies

Life Cycle of a Process Plant

Life Cycle of a Process Plant Book
Author : Mahdi Nouri,Eberhard Lucke
Publisher : Elsevier
Release : 2021-12-04
ISBN : 0128135999
Language : En, Es, Fr & De

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Book Description :

Life Cycle of a Process Plant focuses on workflows, work processes, and interfaces. It is an ideal reference book for engineers of all disciplines, technicians, and business people working in the upstream, midstream, and downstream fields. This book is tailored to the everyday work tasks of the process and project engineer/manager and relates regulations to actions engineers can take in the workplace via case studies. It covers oil, gas, chemical, petrochemical, and carbon capture industries. The content in this book will be interesting for any engineers (from all disciplines) and other project team members who understand the technical principles of their work, but who would like to have a better idea of where their contribution fits into the complete picture of the life cycle of a process plant. This book shows the basic principles and approaches of process plant lifecycle information management and how they can be applied to generate substantial cost and time savings. Thus, the readers with their own knowledge and experience in plant design and operations can adapt and implement them into their specific plant lifecycle applications. Authors bring their practical and hands-on industry expertise to this book Covers the entire workflow process of a process plant from project initiation and design through to the commissioning stage Cost estimations which relate to process plants are discussed Covers the program and project management in O&G industry

An Applied Guide to Process and Plant Design

An Applied Guide to Process and Plant Design Book
Author : Sean Moran
Publisher : Elsevier
Release : 2019-06-12
ISBN : 0128148616
Language : En, Es, Fr & De

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Book Description :

An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, “What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years’ experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. Includes new and expanded content, including illustrative case studies and practical examples Explains how to deliver a process design that meets both business and safety criteria Covers plant layout and the use of spreadsheet programs and key drawings as aids to design Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging

Plant Design and Operations

Plant Design and Operations Book
Author : Ian Sutton
Publisher : Gulf Professional Publishing
Release : 2017-06-14
ISBN : 0128128844
Language : En, Es, Fr & De

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Book Description :

Plant Design and Operations, Second Edition, explores design and operational considerations for oil and gas facilities, covering all stages of the plant cycle, with an emphasis on safety and risk. The oil and gas industry is constantly looking for cost optimization strategies, requiring plant-based personnel to expand their knowledge base outside their discipline or subject. Relevant reference materials are scattered throughout various official standards, while staff lack the immediate hands-on knowledge to safely facilitate the full operational life cycle of the plant. This second edition is a complete source of solutions for major process projects including offshore facilities, chemical plants, oil refineries, and pipelines. This single reference provides insight for safer operations and maintenance best practices. It has been updated with more focus on safety in design and operations, standards, and compliance, and more detailed information on equipment and system/component design. Explores design and operational considerations for oil and gas facilities, covering all stages of the plant cycle, with an emphasis on safety and risk Includes updated new chapters covering principles of design, security regulations, and human factors Includes more relevant equipment information covering storage tanks, valves, and control systems Remains the only source to provide hands-on solutions for process plants in the refining and chemical industries

Pilot Plant Design Construction and Operation

Pilot Plant Design  Construction  and Operation Book
Author : Richard P. Palluzi
Publisher : McGraw-Hill Companies
Release : 1992
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Author Richard P. Palluzi gives a thorough introduction to pilot plant design, construction, and operation. Includes developing and defining a pilot plant program; general types of pilot plants; pilot plant economics; types of space suitable for pilot plant operations; pilot plant design considerations; pilot plant safety; control systems; instrumentation of special interest to pilot plants; start up; pilot plant maintenance; miscellaneous areas of concern; overall concerns with analytical instrumentation; and heat tracing, feed, and product handling. With 25 illustrations and an index.

Human Error in Process Plant Design and Operations

Human Error in Process Plant Design and Operations Book
Author : J. Robert Taylor
Publisher : CRC Press
Release : 2016-01-05
ISBN : 1498738869
Language : En, Es, Fr & De

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Book Description :

In contrast to nuclear plants and aerospace systems, human error is largely ignored in quantitative risk assessment for petroleum and chemical plants. Because of this, current risk analysis methods are able to calculate and predict only about one-third of the accidents happening in practice. Human Error in Process Plant Design and Operations: A Practitioner’s Guide shows you how to develop a comprehensive risk assessment that includes human error. Based on the well-known SRK model of human error, this book represents a practical collection of examples and statistics from more than 30 years of study, with many examples of the practical application of methods. The book provides a complete overview of the various types of human error, including operator error, hindrances and inability to function, errors in observation, errors in performing standard procedures, errors in supervisory control, errors in decision making and planning, infractions and violations, design errors, and errors in procedures. It then goes on to identify human error potential and probabilities, and discusses techniques and methodologies that can be implemented to minimize human errors and prevent accidents. The result of the author's observations of human error over a lifetime of work as an operator, as a commissioning coordinator, and as an operations manager, the book demonstrates how to analyse, manage, and mitigate many types of error. By taking advantage of the author's experience and expert knowledge, and by applying the techniques and methodologies illustrated in this book, you will be able to make changes which will make work easier, error free, clearly understood, and more congenial.

Wastewater Treatment Plants

Wastewater Treatment Plants Book
Author : Syed R. Qasim
Publisher : Routledge
Release : 2017-11-22
ISBN : 1351405179
Language : En, Es, Fr & De

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Book Description :

Step-by-step procedures for planning, design, construction and operation: * Health and environment * Process improvements * Stormwater and combined sewer control and treatment * Effluent disposal and reuse * Biosolids disposal and reuse * On-site treatment and disposal of small flows * Wastewater treatment plants should be designed so that the effluent standards and reuse objectives, and biosolids regulations can be met with reasonable ease and cost. The design should incorporate flexibility for dealing with seasonal changes, as well as long-term changes in wastewater quality and future regulations. Good planning and design, therefore, must be based on five major steps: characterization of the raw wastewater quality and effluent, pre-design studies to develop alternative processes and selection of final process train, detailed design of the selected alternative, contraction, and operation and maintenance of the completed facility. Engineers, scientists, and financial analysts must utilize principles from a wide range of disciplines: engineering, chemistry, microbiology, geology, architecture, and economics to carry out the responsibilities of designing a wastewater treatment plant. The objective of this book is to present the technical and nontechnical issues that are most commonly addressed in the planning and design reports for wastewater treatment facilities prepared by practicing engineers. Topics discussed include facility planning, process description, process selection logic, mass balance calculations, design calculations, and concepts for equipment sizing. Theory, design, operation and maintenance, trouble shooting, equipment selection and specifications are integrated for each treatment process. Thus delineation of such information for use by students and practicing engineers is the main purpose of this book.

Mineral Processing Design and Operation

Mineral Processing Design and Operation Book
Author : Ashok Gupta,Denis S. Yan
Publisher : Elsevier
Release : 2006-06-26
ISBN : 9780080454610
Language : En, Es, Fr & De

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Book Description :

Mineral Processing Design and Operations is expected to be of use to the design engineers engaged in the design and operation of mineral processing plants and including those process engineers who are engaged in flow-sheets development. Provides an orthodox statistical approach that helps in the understanding of the designing of unit processes. The subject of mineral processing has been treated on the basis of unit processes that are subsequently developed and integrated to form a complete strategy for mineral beneficiation. Unit processes of crushing, grinding, solid–liquid separation, flotation are therefore described in some detail so that a student at graduate level and operators at plants will find this book useful. Mineral Processing Design and Operations describes the strategy of mathematical modeling as a tool for more effective controlling of operations, looking at both steady state and dynamic state models. * Containing 18 chapters that have several worked out examples to clarify process operations * Filling a gap in the market by providing up-to-date research on mineral processing * Describes alternative approaches to design calculation, using example calculations and problem exercises

Chemical Engineering Design

Chemical Engineering Design Book
Author : Gavin Towler,Ray Sinnott
Publisher : Elsevier
Release : 2012-01-25
ISBN : 0080966608
Language : En, Es, Fr & De

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Book Description :

Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. New discussion of conceptual plant design, flowsheet development and revamp design Significantly increased coverage of capital cost estimation, process costing and economics New chapters on equipment selection, reactor design and solids handling processes New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography Increased coverage of batch processing, food, pharmaceutical and biological processes All equipment chapters in Part II revised and updated with current information Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards Additional worked examples and homework problems The most complete and up to date coverage of equipment selection 108 realistic commercial design projects from diverse industries A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors

Human Factors in Process Plant Operation

Human Factors in Process Plant Operation Book
Author : David A. Strobhar
Publisher : Momentum Press
Release : 2014-07-01
ISBN : 1606504657
Language : En, Es, Fr & De

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Book Description :

Call it the Human element in how a refining and chemical process operation is run....the other side of the machine and control system operation equation. Its value is in lives protected and money saved. This plain English guide to the principles of human factors will enable operations and control personnel—both the experienced and uninitiated— to understand how to successfully incorporate the concepts within their own plants. Through real-world examples, the author explains how human factors engineering concepts do, and must, dovetail with process plant design and operation. Offering practical insights, the book lays out the principles of human-system interactions and how they must be incorporated into any plant and control system from the get go—in order to ensure safe and efficient operations. Control engineers and operations managers will gain incomparable, inside-the-industry experience from: • Clear discussion of performance-shaping factors; • In-depth discussion of key variables in terms of workload and staffing; • A detailed analysis of the all-important human-machine interface, including content and format; • How-to planning for system demands and levels of automation; • Invaluable guidance on worker selection and training, along with sample procedures and job aids; and • Tools for investigation of incidents and near-misses from the human perspective.

Process Plant Layout

Process Plant Layout Book
Author : Sean Moran
Publisher : Butterworth-Heinemann
Release : 2016-11-16
ISBN : 0128033568
Language : En, Es, Fr & De

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Book Description :

Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards. The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations. The content covers the ‘why’ underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews. Based on interviews with over 200 professional process plant designers Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects Includes advice on how to choose and use the latest CAD tools for plant layout Ensures that all methodologies integrate to comply with worldwide risk management legislation

Thermal Power Plant

Thermal Power Plant Book
Author : Dipak Sarkar
Publisher : Elsevier
Release : 2016-08-24
ISBN : 0081012268
Language : En, Es, Fr & De

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Book Description :

Thermal Power Plants: Pre-Operational Activities covers practical information that can be used as a handy reference by utility operators and professionals working in new and existing plants, including those that are undergoing refurbishments and those that have been shut for long periods of time. It is fully comprehensive, including chapters on flushing boiler systems, various methods of testing steam generators, and the drying out of generators. This book will be invaluable for anyone working on the startup, commissioning, and operation of thermal power plants. It is also a great companion book to Sarkar’s Thermal Power Plant: Design and Operation. Sarkar has worked with thermal power plants for over 40 years, bringing his experience in design and operations to help new and experienced practicing engineers perform effective pre-operational activities. Consolidates all pre-operational aspects of thermal power plants Explains how to handle equipment safely and work efficiently Provides guidance for new and existing power plants to help reduce outage time and save on budgets

Water Works Engineering

Water Works Engineering Book
Author : Syed R. Qasim,Edward M. Motley,Guang Zhu
Publisher : Prentice Hall
Release : 2000
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

This book offers the most in-depth, step-by-step coverage available of contemporary water treatment plant planning, design and operations. Readers can walk step by step through water treatment plant planning and design, including predesign reports, problem definition, site selection and more.

Process Plant Equipment

Process Plant Equipment Book
Author : Michael D. Holloway,Chikezie Nwaoha,Oliver A. Onyewuenyi
Publisher : John Wiley & Sons
Release : 2012-08-20
ISBN : 1118162544
Language : En, Es, Fr & De

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Book Description :

“Process Plant Equipment Book is another greatpublication from Wiley as a reference book for final year studentsas well as those who will work or are working in chemicalproduction plants and refinery…” -Associate Prof.Dr. Ramli Mat, Deputy Dean (Academic), Faculty of ChemicalEngineering, Universiti Teknologi Malaysia “…give[s] readers access to both fundamentalinformation on process plant equipment and to practical ideas, bestpractices and experiences of highly successful engineers fromaround the world… The book is illustrated throughout withnumerous black & white photos and diagrams and also containscase studies demonstrating how actual process plants haveimplemented the tools and techniques discussed in the book. Anextensive list of references enables readers to explore eachindividual topic in greater depth…”–Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, fromselection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends onprocessing plants to manufacture the products that enable people tosurvive and flourish. With this book as their guide, readers havethe information and practical guidelines needed to select, operate,maintain, control, and troubleshoot process plant equipment so thatit is efficient, cost-effective, and reliable throughout itslifetime. Following the authors' careful explanations andinstructions, readers will find that they are better able to reducedowntime and unscheduled shutdowns, streamline operations, andmaximize the service life of processing equipment. Process Plant Equipment: Operation, Control, andReliability is divided into three sections: Section One: Process Equipment Operations covers suchkey equipment as valves, pumps, cooling towers, conveyors, andstorage tanks Section Two: Process Plant Reliability sets forth avariety of tested and proven tools and methods to assess and ensurethe reliability and mechanical integrity of process equipment,including failure analysis, Fitness-for-Service assessment,engineering economics for chemical processes, and process componentfunction and performance criteria Section Three: Process Measurement, Control, andModeling examines flow meters, process control, and processmodeling and simulation Throughout the book, numerous photos and diagrams illustrate theoperation and control of key process equipment. There are also casestudies demonstrating how actual process plants have implementedthe tools and techniques discussed in the book. At the end of eachchapter, an extensive list of references enables readers to exploreeach individual topic in greater depth. In summary, this text offers students, process engineers, andplant managers the expertise and technical support needed tostreamline and optimize the operation of process plant equipment,from its initial selection to operations to troubleshooting.

Integrated Design and Operation of Water Treatment Facilities

Integrated Design and Operation of Water Treatment Facilities Book
Author : Susumu Kawamura
Publisher : John Wiley & Sons
Release : 2000-09-14
ISBN : 9780471350934
Language : En, Es, Fr & De

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Book Description :

Completely up-to-date coverage of water treatment facility design and operation This Second Edition of Susumu Kawamura's landmark volume offerscomprehensive coverage of water treatment facility design, from thebasic principles to the latest innovations. It covers a broadspectrum of water treatment process designs in detail and offersclear guidelines on how to choose the unit, process, and equipmentthat will maximize overall efficiency and minimize maintenancecosts. This book also explores many important operational issuesthat affect today's plant operators and facility designers. This new edition introduces several new subjects, including valueengineering, watershed management, dissolved air flotation process,filtered reservoir (clearwell) design, and electrical systemdesign. It provides expanded and updated coverage of objectives forfinished water quality, instrumentation and control, disinfectionprocess, ozonation, disinfection by-product control, the GACprocess, and the membrane filtration process. Other importantfeatures of this Second Edition include: * Practical guidance on the design of every water treatment plantcomponent * New information on plant layout, cost estimation, sedimentationissues, and more * English and SI units throughout * Help in designing for compliance with water treatment-relatedgovernment regulations Supplemented with hundreds of illustrations, charts, and tables,Integrated Design and Operation of Water Treatment Facilities,Second Edition is an indispensable, hands-on resource for civilengineers and managers, whether working on new facilities orredesigning and rebuilding existing facilities.

Process Plant Instrumentation

Process Plant Instrumentation Book
Author : Miguel J. Bagajewicz
Publisher : CRC Press
Release : 2000-11-27
ISBN : 148227910X
Language : En, Es, Fr & De

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Book Description :

This is the first in-depth presentation in book form of current analytical methods for optimal design, selection and evaluation of instrumentation for process plants. The presentation is clear, concise and systematic-providing process engineers with a valuable tool for improving quality, costs, safety, loss prevention, and production accounting.

Water Treatment Plant Design

Water Treatment Plant Design Book
Author : American Society of Civil Engineers,American Water Works Association,AWWA
Publisher : McGraw-Hill Professional Pub
Release : 2005
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

The industry standard reference for water treatment plant design and modernization has been updated to include hot topics such as security and design, vulnerability assessments, and planning against vandalism and sabotage, as well as the latest information on codes, regulations, and water quality standards. * Latest code updates and new water quality standards * Design operation and analysis of treatment facilities

Introduction to Plant Automation and Controls

Introduction to Plant Automation and Controls Book
Author : Raymond F. Gardner
Publisher : CRC Press
Release : 2020-11-03
ISBN : 1000204340
Language : En, Es, Fr & De

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Book Description :

Introduction to Plant Automation and Controls addresses all aspects of modern central plant control systems, including instrumentation, control theory, plant systems, VFDs, PLCs, and supervisory systems. Design concepts and operational behavior of various plants are linked to their control philosophies in a manner that helps new or experienced engineers understand the process behind controls, installation, programming, and troubleshooting of automated systems. This groundbreaking book ties modern electronic-based automation and control systems to the special needs of plants and equipment. It applies practical plant operating experience, electronic-equipment design, and plant engineering to bring a unique approach to aspects of plant controls including security, programming languages, and digital theory. The multidimensional content, supported with 500 illustrations, ties together all aspects of plant controls into a single-source reference of otherwise difficult-to-find information. The increasing complexity of plant control systems requires engineers who can relate plant operations and behaviors to their control requirements. This book is ideal for readers with limited electrical and electronic experience, particularly those looking for a multidisciplinary approach for obtaining a practical understanding of control systems related to the best operating practices of large or small plants. It is an invaluable resource for becoming an expert in this field or as a single-source reference for plant control systems. Author Raymond F. Gardner is a professor of engineering at the U.S. Merchant Marine Academy at Kings Point, New York, and has been a practicing engineer for more than 40 years.

Scheduling and Operation of Virtual Power Plants

Scheduling and Operation of Virtual Power Plants Book
Author : Ali Zangeneh,Moein Moeini-Aghtaie
Publisher : Elsevier
Release : 2022-02-01
ISBN : 0323852688
Language : En, Es, Fr & De

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Book Description :

Scheduling and Operation of Virtual Power Plants: Technical Challenges and Electricity Markets provides a multidisciplinary perspective on recent advances in VPPs, ranging from required infrastructures and planning to operation and control. The work details the required components in a virtual power plant, including smartness of power system, instrument and information and communication technologies (ICTs), measurement units, and distributed energy sources. Contributors assess the proposed benefits of virtual power plant in solving problems of distributed energy sources in integrating the small, distributed and intermittent output of these units. In addition, they investigate the likely technical challenges regarding control and interaction with other entities. Finally, the work considers the role of VPPs in electricity markets, showing how distributed energy resources and demand response providers can integrate their resources through virtual power plant concepts to effectively participate in electricity markets to solve the issues of small capacity and intermittency. The work is suitable for experienced engineers, researchers, managers and policymakers interested in using VPPs in future smart grids. Explores key enabling technologies and infrastructures for virtual power plants in future smart energy systems Reviews technical challenges and introduces solutions to the operation and control of VPPs, particularly focusing on control and interaction with other power system entities Introduces the key integrating role of VPPs in enabling DER powered participative electricity markets