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Machinery Failure Analysis And Troubleshooting

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Machinery Failure Analysis and Troubleshooting

Machinery Failure Analysis and Troubleshooting Book
Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Butterworth-Heinemann
Release : 1994
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Machinery Failure Analysis and Troubleshooting book written by Heinz P. Bloch,Fred K. Geitner, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Machinery Failure Analysis and Troubleshooting

Machinery Failure Analysis and Troubleshooting Book
Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Butterworth-Heinemann
Release : 1983
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Shows plant engineers and supervisors how to systematically analyze and troubleshoot machinery component distress.

Machinery Failure Analysis and Troubleshooting

Machinery Failure Analysis and Troubleshooting Book
Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Butterworth-Heinemann
Release : 2012-08-27
ISBN : 0123860458
Language : En, Es, Fr & De

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Book Description :

Resumen: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Root Cause Failure Analysis

Root Cause Failure Analysis Book
Author : R. Keith Mobley
Publisher : Elsevier
Release : 1999-06-16
ISBN : 0080516424
Language : En, Es, Fr & De

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Book Description :

Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation. Provides information essential to industrial troubleshooting investigations Describes the methods of root cause failure analysis, a hot topic in maintenance engineering Includes detailed equipment-design guidelines

Rotating Machinery Vibration

Rotating Machinery Vibration Book
Author : Maurice L. Adams
Publisher : CRC Press
Release : 2000-10-24
ISBN : 9780203902165
Language : En, Es, Fr & De

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Book Description :

This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro

Troubleshooting Rotating Machinery

Troubleshooting Rotating Machinery Book
Author : Robert X. Perez,Andrew P. Conkey
Publisher : John Wiley & Sons
Release : 2016-07-14
ISBN : 1119294398
Language : En, Es, Fr & De

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Book Description :

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Troubleshooting and Root Cause Failure Analysis

Troubleshooting and Root Cause Failure Analysis Book
Author : Paul J R Lanthier
Publisher : Unknown
Release : 2021-01-08
ISBN : 9780831136659
Language : En, Es, Fr & De

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Book Description :

In the field of maintenance, good problem-solving practices are among the most important elements to maximizing equipment uptime, and by resolving the root cause of the failure, in increasing equipment reliability. To be successful, an organization must be able to resolve the effects of a failure quickly so that it can go back to normal, and, in some cases, determine the cause of the failure so that a permanent solution can be identified and implemented. These are two distinct requirements (troubleshooting and root cause failure analysis), with distinctive requirements. Both are important, and one cannot exist without the other if we want to be efficient and effective in resolving asset failures. This work takes a unique approach to equipment failure-related problem solving by presenting both types of failure resolution techniques, the purpose of each, and describing how best to use them. In presenting root cause failure analysis, the book distinguishes between information gathering and failure analysis. It provides five information gathering methods and three root cause analysis methods from the 5-Whys to Logic Tree Analysis to Single Functional Failure RCM. It follows a structured approach to managing the RCFA, from stabilizing the site and gathering information, to implementing and sustaining the results, to leveraging the solution. This book provides practical methods and tools needed to achieve problem-solving goals and objectives, both when troubleshooting a problem as well as when determining a permanent solution. All of this information is kept to a concise and extremely readable length and format. The market needs a practical troubleshooting and RCFA guide that is not software specific and that provides a clear, structured approach to both. This work is that rare find. Features Explores problem solving as a science. Focuses on how to help an organization be successful, both at quickly getting the plant back in operation, and defining permanent solutions. The only book to detail troubleshooting and RCFA under the same cover.

Practical Machinery Management for Process Plants Volume 2

Practical Machinery Management for Process Plants  Volume 2 Book
Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Elsevier
Release : 1997-09-11
ISBN : 9780080510583
Language : En, Es, Fr & De

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Book Description :

This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Power Plant Centrifugal Pumps

Power Plant Centrifugal Pumps Book
Author : Maurice L. Adams
Publisher : CRC Press
Release : 2017-03-16
ISBN : 1315357135
Language : En, Es, Fr & De

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Book Description :

In the critical work of maintaining power plant machinery, operating difficulties with centrifugal pumps will inevitably occur because of the essential requirement for electric power plants to operate at all times throughout the year. The root causes and solutions for pump failure comprise major areas of study for engineers in seeking the highest availability of electricity-generating units, extending time between major machinery overhauls and providing early detection of potential failure modes well in advance of machine degradation. This guide for engineers provides a comprehensive overview of the fundamentals of centrifugal pumps, addressing the range of pump operating problems encountered in both fossil and nuclear power plants. The book is divided into three sequential parts: Part I - Primer on Centrifugal Pumps, Part II -Power Plant Centrifugal Pump Applications, and Part III - Trouble-Shooting Case Studies. Employing effective research models developed through years of experience, the author draws on an extensive range of scholarship that covers the detrimental impact of power plant pump failures on overall plant performance, as well as the preventative measures that aid in successful pump maintenance. After covering the performance and components of centrifugal pumps, operating failure modes are covered both for fossil and nuclear power plants. This is followed by the presentation of several power plant pump troubleshooting case studies. The text also walks readers through the various other industrial applications of centrifugal pumps, as in their use within petrochemical plants and in ocean vessel propulsion systems. Recognizing the warning signs of specific impending pump failure modes is essential to minimizing the financial costs of dealing with pump operating problems. To this end, the author lays out a range of theoretical models and relevant examples in support of the essential work of power plant pump use and maintenance:

Analytical Troubleshooting of Process Machinery and Pressure Vessels

Analytical Troubleshooting of Process Machinery and Pressure Vessels Book
Author : Anthony Sofronas
Publisher : John Wiley & Sons
Release : 2006-01-06
ISBN : 0471752029
Language : En, Es, Fr & De

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Book Description :

A highly practical troubleshooting tool for today's complexprocessing industry Evolving industrial technology-driven by the need to increasesafety while reducing production losses-along with environmentalfactors and legal concerns has resulted in an increased emphasis onsound troubleshooting techniques and documentation. AnalyticalTroubleshooting of Process Machinery and Pressure Vessels providesboth students and engineering professionals with the toolsnecessary for understanding and solving equipment problems intoday's complex processing environment. Drawing on forty years of industrial experience in thepetrochemical, transportation, and component manufacturingindustries, the author introduces analytical models that utilizesimple mathematics to provide engineers with the information neededto understand equipment operation and failure modes. This willallow engineering professionals to talk intelligibly withmanufacturers, implement modifications required for continuedoperation, and ultimately help them save millions of dollars inlost production or warranty claims. Readers will find in-depth coverage of factors that can causeequipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practicalconsiderations, each potential problem area is illustrated withcase studies taken from the author's own extensive experience andaccompanied by methods that can be used to address a variety ofrelated challenges.

Improving Machinery Reliability

Improving Machinery Reliability Book
Author : Heinz P. Bloch
Publisher : Elsevier
Release : 1998-09-18
ISBN : 9780080508542
Language : En, Es, Fr & De

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Book Description :

This totally revised, updated and expanded edition provides proven techniques and procedures that extend machinery life, reduce maintenance costs, and achieve optimum machinery reliability. This essential text clearly describes the reliability improvement and failure avoidance steps practiced by best-of-class process plants in the U.S. and Europe.

Pump Wisdom

Pump Wisdom Book
Author : Heinz P. Bloch
Publisher : John Wiley & Sons
Release : 2011-12-20
ISBN : 1118056736
Language : En, Es, Fr & De

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Book Description :

An accessible guide to the main reasons pumps fail and what can be done about it Workhorses in many different industries, including the oil industry, water industry, chemical industry, food industry, and pharmaceutical industry to name a few, pumps are a vital contributor to maintaining and increasing the flow of production. In fact, the pump industry itself is a multi-billion dollar global business. Taking the unique approach of addressing both pump operators and pump designers, Pump Wisdom explains the causes of failure in centrifugal pump function whether it's pump selection, overlooked installation criteria, or the accumulation of small deviations and maps out remedies with well defined methods that target specific issues, rather than focusing on technical generalities and theory. Clearly written and concise, Pump Wisdom relies on proven tactics for reducing pump vulnerabilities and correcting imbalances between hydraulic assembly and mechanical assembly. In addition, it supplies sound tips for detecting and rectifying risky shortcuts taken by pump designers and manufacturers. Pump Wisdom also: Provides a concise explanation of how pumps function Details the specifications to be considered when purchasing a pump Provides tips on the installation of centrifugal pumps in process plants Written in concise language that avoids excessive mathematical treatment Explains pump hydraulics in easy to understand terms Emphasizes the mechanical aspects of pumps with coverage on bearings, seals, impeller trimming, lubricant application, lubricant types, and more Pump Wisdom sheds light on the techniques for stabilizing pump performance and maximizing pump efficiency. Its concise format allows readers to strike directly at the heart of the problem and helps them devise strategies to prevent costly failures before they occur.

Compressors How to Achieve High Reliability Availability

Compressors  How to Achieve High Reliability   Availability Book
Author : Heinz P. Bloch,Fred K. Geitner
Publisher : McGraw Hill Professional
Release : 2012-07-03
ISBN : 0071772871
Language : En, Es, Fr & De

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Book Description :

Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product. Practical techniques for optimizing compressor performance Written by experts with more than 100 combined years of industry experience in machinery failure avoidance, Compressors: How to Achieve High Reliability &Availability offers proven solutions to a pervasive and expensive problem in modern industry--compressor failure. This succinct, on-the-job guide addresses elusivecauses of compressor failure and clearly maps out permanent remedies you can put to use right away. With a focus on centrifugal and reciprocating compressors,this accessible reference is based on real-world processes and procedures used by successful global companies. Coverage includes: Compression principles and internal labyrinths Selection factors for process compressors Operation characteristics of turbocompressors Wet and dry gas seals Bearings, stability, and vibration guidance Lube and seal oil systems Impellers and rotors Compressor maintenance and surveillance Inspection and repair of rotors Machinery quality assessment (MQA) Failure analysis and troubleshooting Reciprocating compressor operation, control, maintenance, and rebuilding Maintenance and operations interfaces Reciprocating compressor monitoring and surveillance Training competent compressor engineers

Practical Machinery Vibration Analysis and Predictive Maintenance

Practical Machinery Vibration Analysis and Predictive Maintenance Book
Author : Cornelius Scheffer,Paresh Girdhar
Publisher : Elsevier
Release : 2004-07-16
ISBN : 9780080480220
Language : En, Es, Fr & De

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Book Description :

Machinery Vibration Analysis and Predictive Maintenance provides a detailed examination of the detection, location and diagnosis of faults in rotating and reciprocating machinery using vibration analysis. The basics and underlying physics of vibration signals are first examined. The acquisition and processing of signals is then reviewed followed by a discussion of machinery fault diagnosis using vibration analysis. Hereafter the important issue of rectifying faults that have been identified using vibration analysis is covered. The book also covers the other techniques of predictive maintenance such as oil and particle analysis, ultrasound and infrared thermography. The latest approaches and equipment used together with the latest techniques in vibration analysis emerging from current research are also highlighted. Understand the basics of vibration measurement Apply vibration analysis for different machinery faults Diagnose machinery-related problems with vibration analysis techniques

Systems Failure Analysis

Systems Failure Analysis Book
Author : Joseph Berk
Publisher : ASM International
Release : 2009
ISBN : 1615031375
Language : En, Es, Fr & De

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Book Description :

Download Systems Failure Analysis book written by Joseph Berk, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

An Introduction to Predictive Maintenance

An Introduction to Predictive Maintenance Book
Author : R. Keith Mobley
Publisher : Elsevier
Release : 2002-10-24
ISBN : 0080478697
Language : En, Es, Fr & De

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Book Description :

This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. A comprehensive introduction to a system of monitoring critical industrial equipment Optimize the availability of process machinery and greatly reduce the cost of maintenance Provides the means to improve product quality, productivity and profitability of manufacturing and production plants

Machinery Malfunction Diagnosis and Correction

Machinery Malfunction Diagnosis and Correction Book
Author : Robert C. Eisenmann
Publisher : Prentice Hall
Release : 1998
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Specific, practical guidance for every individual involved with solving process machinery problems. The single source reference for explanations of fundamental machinery behavior, static and dynamic measurements, plus data acquisition, processing and interpretation. A variety of lateral and torsional analytical procedures, and physical tests are presented and discussed.

Handbook of Materials Failure Analysis with Case Studies from the Chemicals Concrete and Power Industries

Handbook of Materials Failure Analysis with Case Studies from the Chemicals  Concrete and Power Industries Book
Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
Publisher : Butterworth-Heinemann
Release : 2015-09-07
ISBN : 0081001258
Language : En, Es, Fr & De

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Book Description :

Handbook of Materials Failure Analysis: With Case Studies from the Chemicals, Concrete and Power Industries provides an in-depth examination of materials failure in specific situations, a vital component in both developing and engineering new solutions. This handbook covers analysis of materials failure in the chemical, power, and structures arenas, where the failure of a single component can result in devastating consequences and costs. Material defects, mechanical failure as a result of improper design, corrosion, surface fracture, and other failure mechanisms are described in the context of real world case studies involving steam generators, boiler tubes, gas turbine blades, welded structures, chemical conversion reactors and more. This book is an indispensable reference for engineers and scientists studying the mechanisms of failure in these fields. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes many compelling case studies of materials failure in chemical processing plants, concrete structures, and power generation systems

Reciprocating Compressors

Reciprocating Compressors  Book
Author : Heinz P. Bloch,John J. Hoefner
Publisher : Gulf Professional Publishing
Release : 1996-10-08
ISBN : 9780884155256
Language : En, Es, Fr & De

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Book Description :

Reciprocating compressors and their applications. Design and materials of reciprocating compressor components. Operation and maintenance of reciprocating compressors. Overhaul and repair of reciprocating compressors. Troubleshooting compressor problems. Preventive maintenance of reciprocating compressors. Safety in operation and maintenance. Appendix: Reciprocating compressor calculations. Index.

Industrial Machinery Repair

Industrial Machinery Repair Book
Author : Ricky Smith,R. Keith Mobley
Publisher : Elsevier
Release : 2003-08-18
ISBN : 0080478476
Language : En, Es, Fr & De

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Book Description :

Industrial Machinery Repair provides a practical reference for practicing plant engineers, maintenance supervisors, physical plant supervisors and mechanical maintenance technicians. It focuses on the skills needed to select, install and maintain electro-mechanical equipment in a typical industrial plant or facility. The authors focuses on "Best Maintenance Repair Practices" necessary for maintenance personnel to keep equipment operating at peak reliability and companies functioning more profitably through reduced maintenance costs and increased productivity and capacity. A number of surveys conducted in industries throughout the United States have found that 70% of equipment failures are self-induced. If the principles and techniques in this book are followed, it will result in a serious reduction in "self induced failures". In the pocketbook format, this reference material can be directly used on the plant floor to aid in effectively performing day-to-day duties. Data is presented in a concise, easily understandable format to facilitate use in the adverse conditions associated with the plant floor. Each subject is reduced to it simplest terms so that it will be suitable for the broadest range of users. Since this book is not specific to any one type of industrial plant and is useful in any type of facility. The new standard reference book for industrial and mechanical trades Accessible pocketbook format facilitates on-the-job use Suitable for all types of plant facilities