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Specialized Injection Molding Techniques

Specialized Injection Molding Techniques Book
Author : Hans-Peter Heim
Publisher : William Andrew
Release : 2015-11-02
ISBN : 0323371213
Language : En, Es, Fr & De

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Book Description :

Special Injection Molding Techniques covers several techniques used to create multicomponent products, hollow areas, and hard-soft combinations that cannot be produced with standard injection molding processes. It also includes information on the processing techniques of special materials, including foaming agents, bio-based materials, and thermosets. The book describes the most industrially relevant special injection molding techniques, with a detailed focus on understanding the basics of each technique and its main mechanisms, i.e., temperature, mold filling, bonding, residual stresses, and material behavior, also providing an explanation of process routes and their variants, and discussions of the most influencing process parameters. As special molding technologies have the potential to transform plastics processing to a highly-efficient, integrated type of manufacturing, this book provides a timely survey of these technologies, putting them into context, accentuating new opportunities, and giving relevant information on processing. Provides information about the basics needed for understanding several special injection molding techniques, including flow phenomena, bonding mechanisms, and thermal behavior Covers the basics of each technique and its main mechanisms, i.e., temperature, mold filling, bonding, residual stresses, and material behavior Discusses the most relevant processing parameters for each injection molding technique Presents a variety of techniques, including gas and water assisted injection molding, multi component injection molding, hybrid injection molding, injection molding of bio-based materials, and techniques for thermoset

Injection Molding Handbook

Injection Molding Handbook Book
Author : D.V. Rosato,Marlene G. Rosato
Publisher : Springer Science & Business Media
Release : 2012-12-06
ISBN : 1461545978
Language : En, Es, Fr & De

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Book Description :

This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Plastic Injection Molding Manufacturing Startup and Management

Plastic Injection Molding  Manufacturing Startup and Management Book
Author : Douglas M. Bryce
Publisher : Society of Manufacturing Engineers
Release : 1999
ISBN : 0872635031
Language : En, Es, Fr & De

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Book Description :

This book in the Plastics Injection Molding series addresses the many facets of running a molding company including selecting the right equipment, identifying costs to determine price, making the most of available resources (including personnel), and complying with industry and quality standards. Also discussed are key company strategies that can determine whether a company operates in the red or is profitable. This book also includes a benchmarking feature that allows decision-makers to gauge their company's competitiveness in comparison to the top 50 molders in the United States.

Injection Molding

Injection Molding Book
Author : Musa Rasim Kamal,Avraam I. Isayev,Shih-Jung Liu
Publisher : Hanser Gardner Publications
Release : 2009
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

"A book about the fundamentals and applications of injection molding"--Provided by publisher.

The Secrets of Building a Plastic Injection Molding Machine

The Secrets of Building a Plastic Injection Molding Machine Book
Author : Vincent R. Gingery
Publisher : David J. Gingery Publishing, LLC
Release : 2015-11-30
ISBN : 1878087525
Language : En, Es, Fr & De

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Book Description :

Here is a book that brings the art of plastic injection molding to the home shop level. Working with plastics can be a fun and profitable hobby. If you have ever wanted to produce custom made plastic parts or just want to know how it’s done then this book is for you. Included are complete step by step instructions on how to build a small inexpensive table top injection molding machine capable of injecting up to 1/2 ounce of plastic into a mold. Sources for plastic will be those things normally thrown away. Stuff like plastic milk jugs, soda pop bottles, plastic oil cans etc. You will learn the basic principles of injection molding and how to design and make your own molds. Begin by making a simple mold to test the machine. Then a mold for a plastic knob that will be used on the machine. Progress to a mold for a small plastic container with a snap lid. It won’t be long before you will be creating new products of your own design. I’ll even show you how to cast replacements for broken or missing plastic parts. Just think of the possibilities. And the finished items you make will turn out so nice and look so professional that it will be hard to believe you made them yourself. Construction is simple and straight forward, but it will require basic metal working knowledge and access to a metal lathe and a drill press along with other hand and power tools associated with metal working and machine work in general.

Basics of Rubber Injection Molding Towards Optimization of Influencing Variables

Basics of Rubber Injection Molding Towards Optimization of Influencing Variables Book
Author : Prashant Bendre
Publisher : Prashant Bendre
Release : 2014-10-15
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

This ebook will help and put up a guideline to a shop floor person, to act smartly to setup, establish a well manner rubber injection molding process, to get desire quality output at lower cycle time, better productivity and minimum rejections. It will add to a discipline to a person who is directly involve in the rubber injection molding process. Every Manufacturer has the potential to integrate machine learning in to their operations and became more competitive by having better control on machine process, by means of effective learning of optimization of each and every parameter of machine as well as process.

Plastic Part Design for Injection Molding

Plastic Part Design for Injection Molding Book
Author : Robert A. Malloy
Publisher : Unknown
Release : 2011
ISBN : 9783446404687
Language : En, Es, Fr & De

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Book Description :

The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

Injection Molding

Injection Molding Book
Author : Irvin I. Rubin,Arvin A. Rubin
Publisher : Wiley-Interscience
Release : 1973
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

The essential primer on injection molding design and execution Injection molding has become ubiquitous, and the proof is in the product from parts to packaging to products, this versatile manufacturing method has become a hallmark of the plastics industry. Injection Molding: Theory and Practice is an essential primer for designers and line workers alike, providing clear, expert guidance for every step of the process. From molds and materials to hydraulics and electrical mechanisms, this book tells you everything you need to know to effectively design for and work with an injection molding machine.

Practical Injection Molding

Practical Injection Molding Book
Author : Bernie A. Olmsted,Martin Davis
Publisher : CRC Press
Release : 2001-03-14
ISBN : 9780824705299
Language : En, Es, Fr & De

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Book Description :

This work focuses on the factors critical to successful injection moulding, including knowledge of plastic materials and how they melt, the importance of mould design, the role of the screw, and the correct use of the controls of an injection moulding machine. It seeks to provide operating personnel with a clear understanding of the basics of injection moulding, resulting in more efficient processing, reduced cycle times, and better part quality with fewer rejects.

Injection Molding Reference Guide 4th EDITION

Injection Molding Reference Guide  4th EDITION  Book
Author : Jay W. Carender
Publisher : CreateSpace
Release : 2011-10-13
ISBN : 9781466407824
Language : En, Es, Fr & De

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Book Description :

This reference guide was originally prepared in 1990 as a convenient pocket sized resource for use in Injection Molding. This information is most useful by personnel who work in the injection molding field including press operators, technicians, engineers, designers, mold builders, etc. There are many reference data tables regarding plastics data, statistical methods, engineering calculations and valuable training for personnel in the IM industry. The book includes basic part design, trig tables, calculations for thermal expansion, thermal exp coeffs, SHCS data, torque specs, shrink data, cooling time equation, mold debug guidelines, melt index data, resin density data, many tables of process guidelines, process development techniques, calculating heat load & water flow requirements, pipe data, conversion factors, transformer & motor current, PM & safety, basic statistics, equip selection guidelines and more. This 4th Edition has been reformatted at 5.5 inches wide x 8.5 inches tall in 2011 for print sales.

Injection Molding Handbook

Injection Molding Handbook Book
Author : Dominick V. Rosato,Donald V. Rosato,Marlene G. Rosato
Publisher : Springer Science & Business Media
Release : 2000
ISBN : 9780792386193
Language : En, Es, Fr & De

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Book Description :

Provides reference information concerning the injection molding operation and each of its aspects. It examines considerable technological advancements, especially those in computer methods, that have been made since the second edition was published.

Plastic Injection Molding Mold Design and Construction Fundamentals

Plastic Injection Molding  Mold Design and Construction Fundamentals Book
Author : Douglas M. Bryce
Publisher : Society of Manufacturing Engineers
Release : 1998
ISBN : 0872634957
Language : En, Es, Fr & De

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Book Description :

Eliminate the guesswork from critical mold aspects such as gate location, shape and size. And discover how to establish proper venting so you can prepare ideal mold venting - before the first shot is made. Both newcomers and experienced practitioners in the area of thermoplastics will benefit from its concise explanations of the methods and equipment used, the components necessary for smart mold design, a checklist for designing a mold, and the variety of finishes and textures available and how they are applied.

Injection Molding

Injection Molding Book
Author : Rong Zheng,Roger I. Tanner,Xi-Jun Fan
Publisher : Springer Science & Business Media
Release : 2011-06-21
ISBN : 9783642212635
Language : En, Es, Fr & De

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Book Description :

This book covers fundamental principles and numerical methods relevant to the modeling of the injection molding process. As injection molding processing is related to rheology, mechanical and chemical engineering, polymer science and computational methods, and is a rapidly growing field, the book provides a multidisciplinary and comprehensive introduction to the subjects required for an understanding of the complex process. It addresses the up-to-date status of fundamental understanding and simulation technologies, without losing sight of still useful classical approaches. The main chapters of the book are devoted to the currently active fields of flow-induced crystallization and orientation evolution of fiber suspensions, respectively, followed by detailed discussion of their effects on mechanical property, shrinkage and warpage of injection-molded products. The level of the proposed book will be suitable for interested scientists, R&D engineers, application engineers, and graduate students in engineering.

Microcellular Injection Molding

Microcellular Injection Molding Book
Author : Jingyi Xu
Publisher : John Wiley & Sons
Release : 2011-01-06
ISBN : 1118057872
Language : En, Es, Fr & De

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Book Description :

This book presents the most important aspects of microcellular injection molding with applications for science and industry. The book includes: experimental rheology and pressure-volume-temperature (PVT) data for different gas materials at real injection molding conditions, new mathematical models, micrographs of rheological and thermodynamic phenomena, and the morphologies of microcellular foam made by injection molding. Further, the author proposes two stages of processing for microcellular injection molding, along with a methodology of systematic analysis for process optimization. This gives critical guidelines for quality and quantity analyses for processing and equipment design.

Handbook of Metal Injection Molding

Handbook of Metal Injection Molding Book
Author : Donald F Heaney
Publisher : Woodhead Publishing
Release : 2018-11-01
ISBN : 0081021534
Language : En, Es, Fr & De

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Book Description :

Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Processing and Testing of Reaction Injection Molding Urethanes

Processing and Testing of Reaction Injection Molding Urethanes Book
Author : W. A. Ashe
Publisher : ASTM International
Release : 1982-01-01
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Processing and Testing of Reaction Injection Molding Urethanes book written by W. A. Ashe, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Plastic Injection Molding Material Selection and Product Design Fundamentals

Plastic Injection Molding  Material Selection and Product Design Fundamentals Book
Author : Douglas M. Bryce
Publisher : Society of Manufacturing Engineers
Release : 1997
ISBN : 0872634884
Language : En, Es, Fr & De

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Book Description :

The second book in the Plastic Injection Molding series addresses the basics and the fine points of plastics materials and product design phases of the thermoplastic injection molding process. Complex technical matter is presented in clear, sequential narrative bites.

Computer Modeling for Injection Molding

Computer Modeling for Injection Molding Book
Author : Huamin Zhou
Publisher : John Wiley & Sons
Release : 2013-03-04
ISBN : 0470602996
Language : En, Es, Fr & De

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Book Description :

This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.

Injection Molding Handbook

Injection Molding Handbook Book
Author : Tim A. Osswald,Lih-Sheng Turng,Paul J. Gramann
Publisher : Hanser Gardner Publications
Release : 2008
ISBN : 9781569904206
Language : En, Es, Fr & De

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Book Description :

The Injection Molding Handbook provides engineers, professionals and other involved in this important industry sector with a thorough up-to-date overview of injection molding processing equipment and techniques, including the basic fundamental information on chemistry, physics, material science and process engineering. It covers all components of the injection molding machine and the various process steps. Topics directly affecting injection molding, such as material selection, process control, simulation, design and troubleshooting complete this reference book for the injection molder. The updated second edition handbook presents a well-rounded overview of the underlying theory governing the various injection molding processes without loosing its practical flavor.

Handbook of Metal Injection Molding

Handbook of Metal Injection Molding Book
Author : Donald F. Heaney
Publisher : Woodhead Publishing
Release : 2019-05-21
ISBN : 0081028091
Language : En, Es, Fr & De

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Book Description :

Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys and precious metals. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding and sintering Comprehensively examines quality issues, such as feedstock characterization, modeling and simulation, common defects and carbon content control