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Injection Molding Advanced Troubleshooting Guide

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Injection Molding Advanced Troubleshooting Guide

Injection Molding Advanced Troubleshooting Guide Book
Author : Randy Kerkstra,Steve Brammer
Publisher : Carl Hanser Verlag GmbH Co KG
Release : 2018-05-07
ISBN : 1569907315
Language : En, Es, Fr & De

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Book Description :

This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.

Injection Molding Troubleshooting Guide 3rd ED

Injection Molding Troubleshooting Guide  3rd ED Book
Author : Jay Carender
Publisher : CreateSpace
Release : 2011-11-04
ISBN : 9781466414341
Language : En, Es, Fr & De

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Book Description :

The IM Troubleshooting Guide was originally prepared in 1996 as a 48 page convenient pocket sized resource for use in Injection Molding. This information is most useful by personnel who work in the injection molding field including press operators, technicians, engineers, etc. This 3rd ED is at 104 pages and includes selected extra pages from other APEBOOKS that are helpful in process set up and troubleshooting. This book includes many useful definitions and tips for troubleshooting molding problems -- both process and tooling related. The book was written based on many years of process engineering. The solutions for correcting process problems are listed in the best order to solve the problem based on factors such as ease & timeliness to perform versus cost to implement and always considering effectiveness to solve problem. It is also useful to identify a common set of definitions for each department to use when discussing these common molding defects. Tips are often provided as to which defects may be process correctable versus those requiring product or mold changes. An introduction to DOE and dimensional nominalization is made, but discussed in greater detail in some of the other booklets written by this author for injection molding ... these are listed later in this book ... a total of six books have been written for injection molding.

SPE ANTEC 1998 Proceedings

SPE ANTEC 1998 Proceedings Book
Author : Spe
Publisher : CRC Press
Release : 1998-03-31
ISBN : 9781566766692
Language : En, Es, Fr & De

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Book Description :

More than 700 presentations at ANTEC?98, the Annual Technical Conference of the Society of Plastics Engineers, comprise an encyclopedic compilation of the newest plastics technology available. This is the single most comprehensive annual presentation of new plastics technology!

ARBURG Practical Guide to Injection Moulding

ARBURG Practical Guide to Injection Moulding Book
Author : Vannessa Goodship
Publisher : Smithers Rapra
Release : 2017-02-27
ISBN : 1910242950
Language : En, Es, Fr & De

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Book Description :

This book details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics. Material flow is a critical parameter in moulding and there are sections covering rheology and viscosity. High temperature is also discussed as it can lead to poor quality mouldings due to material degradation.The text is supported by 74 tables, many of which list key properties and processing parameters, and 233 figures; there are also many photographs of machinery and mouldings to illustrate key points. Troubleshooting flow charts are also included to indicate what should be changed to resolve common problems.Injection moulding in the Western World is becoming increasingly competitive as the manufacturing base for many plastic materials has moved to the East. Thus, Western manufacturers have moved into more technically difficult products and mouldings to provide enhanced added value and maintain market share. Technology is becoming more critical, together with innovation and quality control. There is a chapter on advanced processing in injection moulding covering multimaterial and assisted moulding technologies. This guide will help develop good technical skills and appropriate processing techniques for the range of plastics and products in the marketplace.Every injection moulder will find useful information in this text, in addition, this book will be of use to experts looking to fill gaps in their knowledge base as well as those new to the industry.ARBURG has been manufacturing injection moulding machines since 1954 and is one of the major global players. The company prides itself on the support offered to clients, which is exemplified in its training courses. This book is based on some of the training material and hence is based on years of experience.

Handbook of Plastic Processes

Handbook of Plastic Processes Book
Author : Charles A. Harper
Publisher : John Wiley & Sons
Release : 2006-05-26
ISBN : 0471786578
Language : En, Es, Fr & De

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Book Description :

An outstanding and thorough presentation of the complete fieldof plastics processing Handbook of Plastic Processes is the only comprehensivereference covering not just one, but all major processes used toproduce plastic products-helping designers and manufacturers inselecting the best process for a given product while enabling usersto better understand the performance characteristics of eachprocess. The authors, all experts in their fields, explain in clear,concise, and practical terms the advantages, uses, and limitationsof each process, as well as the most modern and up-to-datetechnologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, theequipment used, the range of materials utilized in the process, andits advantages and limitations. Because of its increasing impact on the industry, the editor hasalso added a chapter on nanotechnology in plastics processing.

Handbook of Molded Part Shrinkage and Warpage

Handbook of Molded Part Shrinkage and Warpage Book
Author : Jerry Fischer
Publisher : Cambridge University Press
Release : 2003-12-31
ISBN : 9780080950457
Language : En, Es, Fr & De

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Book Description :

The handbook explains in plain terms why moldings shrink and warp, shows how additives and reinforcements change the picture, sets out the effect of molding process conditions, and tells why you never can have a single ""correct"" shrinkage value. But that's not all. The handbook shows how to alleviate the problem by careful design of the molded part and the mold and by proper material selection. It also examines computer-aided methods of forecasting shrinkage and warpage. And most important of all, the handbook gives you the data you need to work with. This is the most complete collection of shrinkage data ever made and includes an extensive compilation of hard-to-find multi-point information on how processing, part design, mold design, material and post mold treatment affect the part's final dimensions. Manufacturers' figures for thousands of grades, along with an exhaustive search of magazines, journals, conference papers, books, web sites and brochures combine to make this a powerful resource. A lot depends on a dimensionally correct molding. Quality, speed to market, profit margins for the molder and toolmaker, the efficiency of secondary and assembly operations, reputation; all these are on the line. The Mold Shrinkage and Warpage Handbook is the book for people who have to live with shrinkage and warpage. It is the only book for people who have to commit themselves.

Conference Proceedings

Conference Proceedings Book
Author : Society of Plastics Engineers. Technical Conference
Publisher :
Release : 2000
ISBN :
Language : En, Es, Fr & De

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Book Description :

Injection Molding Handbook

Injection Molding Handbook Book
Author : D.V. Rosato,Marlene G. Rosato
Publisher : Springer Science & Business Media
Release : 2012-12-06
ISBN : 1461545978
Language : En, Es, Fr & De

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Book Description :

This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.

Handbook of Troubleshooting Plastics Processes

Handbook of Troubleshooting Plastics Processes Book
Author : John R. Wagner, Jr.
Publisher : John Wiley & Sons
Release : 2012-09-19
ISBN : 1118511204
Language : En, Es, Fr & De

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Book Description :

This handbook provides a framework for understanding how tocharacterize plastic manufacturing processes for use introubleshooting problems. The 21 chapters are authored bywell-known and experienced engineers who have specialized knowledgeabout the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the mostcommon problems are discussed along with the root causes andpotential technical solutions. Numerous case studies are providedthat illustrate the troubleshooting process. Mark A. Spalding,The Dow Chemical Company

ARBURG Practical Guide to Injection Moulding 2nd Edition

ARBURG Practical Guide to Injection Moulding  2nd Edition Book
Author : Vannessa Goodship
Publisher :
Release : 2017-02-23
ISBN : 9781910242940
Language : En, Es, Fr & De

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Book Description :

This second edition of the bestselling guide has been completely revised and updated. The book details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics.

The Complete Part Design Handbook

The Complete Part Design Handbook Book
Author : E. Alfredo Campo
Publisher : Hanser Publications
Release : 2006
ISBN : 9781569903759
Language : En, Es, Fr & De

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Book Description :

This handbook was written for the injection molding product designer who has a limited knowledge of engineering polymers. It is a guide for the designer to decide which resin and design geometries to use for the design of plastic parts. It can also offer knowledgeable advice for resin and machine selection and processing parameters. Manufacturer and end user satisfaction is the ultimate goal.

Total Quality Process Control for Injection Molding

Total Quality Process Control for Injection Molding Book
Author : M. Joseph Gordon, Jr.
Publisher : John Wiley & Sons
Release : 2010-03-25
ISBN : 9780470584484
Language : En, Es, Fr & De

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Book Description :

The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations.

Plastics World

Plastics World Book
Author : N.A
Publisher :
Release : 1994
ISBN :
Language : En, Es, Fr & De

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Book Description :

A Practical Approach to Scientific Molding

A Practical Approach to Scientific Molding Book
Author : Gary F. Schiller
Publisher : Carl Hanser Verlag GmbH Co KG
Release : 2018-04-09
ISBN : 1569906882
Language : En, Es, Fr & De

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Book Description :

This easy-to-understand guide provides the necessary information to implement a scientific molding program. It is a hands-on reference for people on the molding floor, including those previously lacking theoretical background or formal education. The book covers how the injection molding machine prepares the plastic and understanding of plastic flow. The functions of the main machine components are explained and understanding of correct procedures and testing is developed. Each step of the process is clearly explained in a step-by-step manner, and simple examples of important calculations are provided. The practical approach is augmented by useful guides for troubleshooting and machine set-up. An Excel spreadsheet with a process test and a machine performance test is available as bonus material. Contents 1. Injection Unit: Screw 2. Injection Unit: Barrel 3. Clamping Unit 4. Ejectors/Controllers, Human Machine Interface (HMI) 5. Machine Performance Testing 6. Process Development Test 7. Plastic Temperature 8. Plastic Flow 9. Plastic Pressure (Pack/Hold) 10. Cooling 11. Benchmarking the Injection Molding Process 12. Process Troubleshooting 13. What is Important on a Set-Up Sheet? 14. Commonly Used Conversion Factors and Formulas 15. Machine Set-Up 16. Things That Hurt the Bottom Line of a Company 17. Terms and Definitions