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Hybrid Additive Manufacturing

Hybrid Additive Manufacturing Book
Author : Guha Manogharan
Publisher : Academic Press
Release : 2020-07
ISBN : 9780128181706
Language : En, Es, Fr & De

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Book Description :

Hybrid Additive Manufacturing: Techniques, Applications and Benefits explains the fundamentals of hybrid AM, definitions, classifications, and principles, as well as key techniques of hybrid AM, its applications, design guidelines, and benefits, with emphasis on key aspects of the system integration process. The core of this subject is in describing how to overcome inherent processing limitations of layer-by-layer AM through the integration of secondary post-processing such as machining or heat treatment. As a result hybrid AM plays a critical role in accelerating the adoption of AM in established design and manufacturing activities. The applications of hybrid AM in both metals and polymers are discussed in this book, as are geometrical dimensioning and tolerancing, material property enhancement, non-traditional surface finishing, in-situ sequential hybrid processing, and integrated process planning. This book will serve not only as an introduction to hybrid AM but also as a handbook for researchers and engineers in mechanical, manufacturing, industrial, electronics, and materials science, thanks to its interdisciplinary approach and detailed case studies. Explains how hybrid manufacturing processes can be used to achieve enhanced material properties and functionality Describes the significance of hybrid additive manufacturing to different parts of the process chain Uses case studies to show how innovative companies are using this technology, how they have overcome challenges they encountered, and the benefits they have experienced

Additive Manufacturing Hybrid Processes for Composites Systems

Additive Manufacturing Hybrid Processes for Composites Systems Book
Author : António Torres Marques,Sílvia Esteves,João P. T. Pereira,Luis Miguel Oliveira
Publisher : Springer Nature
Release : 2020-04-27
ISBN : 3030445224
Language : En, Es, Fr & De

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Book Description :

This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.

Additive Subtractive and Hybrid Technologies

Additive  Subtractive  and Hybrid Technologies Book
Author : Chander Prakash,Sunpreet Singh,Seeram Ramakrishna
Publisher : Springer Nature
Release : 2022-06-15
ISBN : 3030995690
Language : En, Es, Fr & De

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Book Description :

This book provides readers with the comprehensive insights of the recent research breakthroughs in additive, subtractive, and hybrid technologies. Further, the book examines incomparable design and manufacturing independences, as well as strategies to upgrade the product performance characteristics through collaborating additive and subtractive technologies. Indeed, the intrinsic benefits and limitations of both additive and subtractive manufacturing technologies could be merged to obtain appreciable hybridizations. The editorial team members and contributors to Additive, Subtractive, and Hybrid Technologies are highly motivated experts committed to and the advance of hybrid manufacturing technologies.

Additive Manufacturing Technologies

Additive Manufacturing Technologies Book
Author : Ian Gibson,David Rosen,Brent Stucker,Mahyar Khorasani
Publisher : Springer Nature
Release : 2020-11-10
ISBN : 3030561275
Language : En, Es, Fr & De

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Book Description :

This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

Additive Manufacturing

Additive Manufacturing Book
Author : Emrah Celik
Publisher : Walter de Gruyter GmbH & Co KG
Release : 2020-07-06
ISBN : 150151878X
Language : En, Es, Fr & De

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Book Description :

This book covers additive manufacturing of polymers, metals, ceramics, fiber reinforced polymer composites, energy harvesting materials, and biomaterials. Hybrid manufacturing is discussed. Topology optimization methodology is described and finite element software examples are provided. The book is ideal for graduate students and career starters in the industry.

Modeling Residual Stress Development in Hybrid Processing by Additive Manufacturing and Laser Shock Peening

Modeling Residual Stress Development in Hybrid Processing by Additive Manufacturing and Laser Shock Peening Book
Author : Guru Charan Reddy Madireddy
Publisher : Unknown
Release : 2018
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

The term “hybrid” has been widely applied to many areas of manufacturing. Naturally, that term has found a home in additive manufacturing as well. Hybrid additive manufacturing or hybrid-AM has been used to describe multi-material printing, combined machines (e.g., deposition printing and milling machine center), and combined processes (e.g., printing and interlayer laser re-melting). The capabilities afforded by hybrid-AM are rewriting the design rules for materials and adding a new dimension in the design for additive manufacturing paradigm. This work focuses on hybrid-AM processes, which are defined as the use of additive manufacturing (AM) with one or more secondary processes or energy sources that are fully coupled and synergistically affect part quality, functionality, and/or process performance. Secondary processes and energy sources include subtractive and transformative manufacturing technologies, such as machining, re-melting, peening, rolling, and friction stir processing. Of particular interest to this research is combining additive manufacturing with laser shock peening (LSP) in a cyclic process chain to print 3D mechanical properties. Additive manufacturing of metals often results in parts with unfavorable mechanical properties. Laser shock peening is a high strain rate mechanical surface treatment that hammers a work piece and induces favorable mechanical properties. Peening strain hardens a surface and imparts compressive residual stresses improving the mechanical properties of the material. The overarching objective of this work is to investigate the role LSP has on layer-by-layer processing of 3D printed metals. As a first study in this field, this thesis primarily focuses on the following: (1) defining hybrid-AM in relation to hybrid manufacturing and classifying hybrid-AM processes and (2) modeling hybrid-AM by LSP to understand the role of hybrid process parameters on temporal and spatial residual stress development. A finite element model was developed to help understand thermal and mechanical cancellation of residual stress when cyclically coupling printing and peening. Results indicate layer peening frequency is a critical process parameter and highly interdependent on the heat generated by the printing laser source. Optimum hybrid process conditions were found to exists that favorably enhance mechanical properties. With this demonstration, hybrid-AM has ushered in the next evolutionary step in additive manufacturing and has the potential to profoundly change the way high value metal goods are manufactured.

Hybrid Manufacturing Processes

Hybrid Manufacturing Processes Book
Author : Wit Grzesik,Adam Ruszaj
Publisher : Springer Nature
Release : 2021
ISBN : 3030771075
Language : En, Es, Fr & De

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Book Description :

This book explores, in a systematic way, both conventional and unconventional material shaping processes with various modes of hybridization in relation to theory, modelling and industrial potential. The demand for high productivity and high accuracy in manufacturing is continuously increasing, based on improvement and optimization strategies. Hybridization of manufacturing processes will play a crucial role and will be of a key importance in achieving environmental and economical sustainability. Structured in three parts, Hybrid Manufacturing Processes summarizes the state-of-the art hybrid manufacturing processes based on available literature sources and production reports. The book begins by providing information on the physical fundamentals of the removal and non-removal processes in macro-, micro and nanoscales. It then follows with an overview of the possible ways of hybridization and the effects on the enhancement of process performance, before concluding with a summary of production outputs related to surface integrity, specifically with respect to difficult-to-machine materials. Considering the applications of different sources of hybridization including mechanical, thermal and chemical interactions or their combinations, this book will be of interest to a range of researchers and practicing engineers within the field of manufacturing.

Additive Manufacturing

Additive Manufacturing Book
Author : Juan Pou,Antonio Riveiro,Paulo Davim
Publisher : Elsevier
Release : 2021-05-21
ISBN : 0128184124
Language : En, Es, Fr & De

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Book Description :

Additive Manufacturing explains the background theory, working principles, technical specifications, and latest developments in a wide range of additive manufacturing techniques. Topics addressed include treatments of manufactured parts, surface characterization, and the effects of surface treatments on mechanical behavior. Many different perspectives are covered, including design aspects, technologies, materials and sustainability. Experts in both academia and industry contribute to this comprehensive guide, combining theoretical developments with practical improvements from R&D. This unique guide allows readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This book is part of a four-volume set entitled Handbooks in Advanced Manufacturing. Other titles in the set include Advanced Machining and Finishing, Advanced Welding and Deformation, and Sustainable Manufacturing Processes. Provides theory, operational parameters, and latest developments in 20 different additive manufacturing processes Includes contributions from experts in industry and academia with a wide range of disciplinary backgrounds, providing a comprehensive survey of this diverse and influential subject Includes case studies of innovative additive manufacturing practices from industry

Additive Manufacturing Solutions

Additive Manufacturing Solutions Book
Author : Sanjay Kumar
Publisher : Springer Nature
Release : 2021-09-19
ISBN : 3030807835
Language : En, Es, Fr & De

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Book Description :

This book serves as an accelerated learning tool for students of Additive Manufacturing. The author presents key aspects of the subject in the form of questions and answers, so learners in a variety of contexts can find answers quickly to their specific question. Solutions to a variety of current, challenging problems are presented, clarified with examples, illustrations and copious references for more thorough investigation of the specific topic. Offers a unique, accelerated learning tool for students of Additive Manufacturing, presenting the subject in the form of questions and answers; Provides solutions to today’s challenging problems in additive manufacturing, using examples, illustrations and references; Includes coverage of various aspects of additive manufacturing, such as materials, design, applications, post-process and digital manufacturing.

Additive Manufacturing

Additive Manufacturing Book
Author : Manu Srivastava,Sandeep Rathee,Sachin Maheshwari,TK Kundra
Publisher : CRC Press
Release : 2019-09-17
ISBN : 1351049372
Language : En, Es, Fr & De

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Book Description :

There is a growing need for manufacturing optimization all over the world. The immense market of Additive Manufacturing (AM) technologies dictates a need for a book that will provide knowledge of the various aspects of AM for anyone interested in learning about this fast-growing topic. This book disseminates knowledge of AM amongst scholars at graduate level, post graduate level, doctoral level, as well as industry personnel. The objective is to offer a state-of-the-art book which covers all aspects of AM and incorporates all information regarding trends, historical developments, classifications, materials, tooling, software issues, dynamic design, principles, limitations, and communication interfaces in a one-stop resource. Features: Breaks down systematic coverage of various aspects of AM within four distinct sections Contains details of various AM techniques based on ASTM guidelines Discusses many AM applications with suitable illustrations Includes recent trends in the field of AM Covers engineering materials utilized as raw materials in AM Compares AM techniques with different traditional manufacturing methods

Data Driven Mining Learning and Analytics for Secured Smart Cities

Data Driven Mining  Learning and Analytics for Secured Smart Cities Book
Author : Chinmay Chakraborty,Jerry Chun-Wei Lin,Mamoun Alazab
Publisher : Springer Nature
Release : 2021-04-28
ISBN : 3030721396
Language : En, Es, Fr & De

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Book Description :

This book provides information on data-driven infrastructure design, analytical approaches, and technological solutions with case studies for smart cities. This book aims to attract works on multidisciplinary research spanning across the computer science and engineering, environmental studies, services, urban planning and development, social sciences and industrial engineering on technologies, case studies, novel approaches, and visionary ideas related to data-driven innovative solutions and big data-powered applications to cope with the real world challenges for building smart cities.

A Practical Guide to Design for Additive Manufacturing

A Practical Guide to Design for Additive Manufacturing Book
Author : Olaf Diegel,Axel Nordin,Damien Motte
Publisher : Springer
Release : 2019-05-21
ISBN : 9811382816
Language : En, Es, Fr & De

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Book Description :

This book provides a wealth of practical guidance on how to design parts to gain the maximum benefit from what additive manufacturing (AM) can offer. It begins by describing the main AM technologies and their respective advantages and disadvantages. It then examines strategic considerations in the context of designing for additive manufacturing (DfAM), such as designing to avoid anisotropy, designing to minimize print time, and post-processing, before discussing the economics of AM. The following chapters dive deeper into computational tools for design analysis and the optimization of AM parts, part consolidation, and tooling applications. They are followed by an in-depth chapter on designing for polymer AM and applicable design guidelines, and a chapter on designing for metal AM and its corresponding design guidelines. These chapters also address health and safety, certification and quality aspects. A dedicated chapter covers the multiple post-processing methods for AM, offering the reader practical guidance on how to get their parts from the AM machine into a shape that is ready to use. The book’s final chapter outlines future applications of AM. The main benefit of the book is its highly practical approach: it provides directly applicable, “hands-on” information and insights to help readers adopt AM in their industry

Additive Manufacturing Processes

Additive Manufacturing Processes Book
Author : Sanjay Kumar
Publisher : Springer Nature
Release : 2020-05-26
ISBN : 3030450899
Language : En, Es, Fr & De

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Book Description :

This book provides a single-source reference to additive manufacturing, accessible to anyone with a basic background in engineering and materials science. Unlike other books on additive manufacturing that include coverages of things such as machine architecture, applications, business and present market conditions, this book focuses on providing comprehensive coverage of currently available additive manufacturing processes. All processes are explained with the help of various, original diagrams, useful for beginners and advanced researchers alike. Provides comprehensive coverages of all current processes available in additive manufacturing; Explains processes with the help of various original diagrams; Explains future process development at the last chapter, providing research outlook; Includes extensive references at the end of each chapter for further reading of original research.

Additive Manufacturing Applications for Metals and Composites

Additive Manufacturing Applications for Metals and Composites Book
Author : Balasubramanian, K.R.,Senthilkumar, V.
Publisher : IGI Global
Release : 2020-06-19
ISBN : 1799840557
Language : En, Es, Fr & De

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Book Description :

Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.

Advances in Manufacturing II

Advances in Manufacturing II Book
Author : Justyna Trojanowska,Olaf Ciszak,José Mendes Machado,Ivan Pavlenko
Publisher : Springer
Release : 2019-04-25
ISBN : 3030187152
Language : En, Es, Fr & De

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Book Description :

This book covers a variety of topics related to the Industry 4.0 concept, with a special emphasis on the efficiency of production processes and innovative solutions for smart factories. It describes tools supporting this concept in both the mechanical engineering and biomedical engineering field. The content is based on papers presented at the 6th International Scientific-Technical Conference MANUFACTURING 2019, held on 19-22 May 2019, in Poznan, Poland. Virtual reality, simulation of manufacturing systems, additive manufacturing, big data analysis, automation and application of artificial intelligence, as well as economic and social issues related to the integration of those technologies are just some of the topics discussed here. All in all, the book offers a timely and practice-oriented reference guide for researchers and practitioners, and is expected to foster better communication and closer cooperation between universities and their business and industrial partners.

Design and Analysis of a Hybrid Subtractive and Additive Manufacturing Unit

Design and Analysis of a Hybrid Subtractive and Additive Manufacturing Unit Book
Author : Farhad Ghadamli
Publisher : Unknown
Release : 2017
ISBN : 9780355763201
Language : En, Es, Fr & De

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Book Description :

Automation in production of 3D printed parts, hybrid additive and subtractive machines, and post-processing of 3D printed parts are rapidly growing fields. Given the numerous advancements in the 3D printing industry as reported in this thesis, the lack of availability of a Do It Yourself (DIY) and low-cost hybrid additive and subtractive unit is identified and tackled. This thesis covers the mechanical design of a low-cost DIY, hybrid additive and subtractive unit using a robot arm to remove the 3D printing support structures. Since the removal of printed support structures has not been investigated in the scientific literature, in a first step, different cutting tools and speeds were analyzed with a hand-held Dremel 4000 power tool with regard to cut quality and cutting forces. An off-the-shelf tool bit, a High-Speed steel cutter, at 15000 rpm yielded the best results. Furthermore, a hybrid machine was conceptualized, consisting of additive and subtractive subsystems. The constraints are a working volume of 6 cubic inches and costs below $5000. The additive system is based on following components: X, Y and Z Motor Holders, Filament Holder, and 3D Printing Arm, which can be printed by the DIY user, and off-the-shelf hardware like NEMA 17 stepper motors. The subtractive system is based on the following components: Motor Holder, Linkbot Mounting Interface, and Connector Arm, which are also designed to be 3D printed by the DIY users. For both subsystems, the off-the-shelf parts are specified, and technical drawings for 3D printing and assembly are provided. The critical 3D printed parts are analyzed with regard to their maximum distortion and strength during operation.

Additive Manufacturing Second Edition

Additive Manufacturing  Second Edition Book
Author : Amit Bandyopadhyay,Susmita Bose
Publisher : CRC Press
Release : 2019-10-16
ISBN : 0429881029
Language : En, Es, Fr & De

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Book Description :

The field of additive manufacturing is growing dynamically as the interest is persisting from manufacturing sector, including other sectors as well. Conceptually, additive manufacturing is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Second edition of Additive Manufacturing highlights the latest advancements in the field, taking an application oriented approach. It includes new material on traditional polymer based rapid prototyping technologies, additive manufacturing of metals and alloys including related design issues. Each chapter comes with suggested reading, questions for instructors and PowerPoint slides.

3D Printing for Energy Applications

3D Printing for Energy Applications Book
Author : Albert Tarancón,Vincenzo Esposito
Publisher : John Wiley & Sons
Release : 2021-03-03
ISBN : 1119560764
Language : En, Es, Fr & De

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Book Description :

3D PRINTING FOR ENERGY APPLICATIONS Explore current and future perspectives of 3D printing for the fabrication of high value-added complex devices 3D Printing for Energy Applications delivers an insightful and cutting-edge exploration of the applications of 3D printing to the fabrication of complex devices in the energy sector. The book covers aspects related to additive manufacturing of functional materials with applicability in the energy sector. It reviews both the technology of printable materials and 3D printing strategies itself, and its use in energy devices or systems. Split into three sections, the book covers the 3D printing of functional materials before delving into the 3D printing of energy devices. It closes with printing challenges in the production of complex objects. It also presents an interesting perspective on the future of 3D printing of complex devices. Readers will also benefit from the inclusion of: A thorough introduction to 3D printing of functional materials, including metals, ceramics, and composites An exploration of 3D printing challenges for production of complex objects, including computational design, multimaterials, tailoring AM components, and volumetric additive manufacturing Practical discussions of 3D printing of energy devices, including batteries, supercaps, solar panels, fuel cells, turbomachinery, thermoelectrics, and CCUS Perfect for materials scientists, 3D Printing for Energy Applications will also earn a place in the libraries of graduate students in engineering, chemistry, and material sciences seeking a one-stop reference for current and future perspectives on 3D printing of high value-added complex devices.

Innovations in Additive Manufacturing

Innovations in Additive Manufacturing Book
Author : M. Adam Khan,J. T. Winowlin Jappes
Publisher : Springer Nature
Release : 2022
ISBN : 3030894010
Language : En, Es, Fr & De

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Book Description :

This book presents the history, fundamentals, process development, applications, post-processing, and experimental results from additive manufacturing. The chapters cover surface treatments, modification, advancements in heat treatment, mechanical hardening and its effect on the material properties. This book also presents content on simulation, modeling, and optimization of materials processing and surface engineering techniques.

Additive Manufacturing with Functionalized Nanomaterials

Additive Manufacturing with Functionalized Nanomaterials Book
Author : Sunpreet Singh,Chaudhery Mustansar Hussain
Publisher : Elsevier
Release : 2021-04-06
ISBN : 0128236167
Language : En, Es, Fr & De

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Book Description :

The greatest benefits of nanoscale additive manufacturing lie in biomedicine, smart devices/sensors, energy harvesting, aerospace, and manufacturing. This book explores the recent applications of functionalized nanomaterials-based additive manufacturing to benefit different manufacturing domains, including design and process aspects, as well as outlining major application areas. This book summarizes recent progress of functionalized nanomaterials-based additive manufacturing on both an experimental and a theoretical model level. Though nanomaterials can be fabricated by bottom-up and top-down approaches (techniques include lithography, photolithography, and micro-machining), the applications of additive manufacturing processes are increasing at an exponential rate and therefore, the demand for high-performance materials has been greatly increasing. Recent applications covered in this book include biomedicine, aerospace, automobile, waste recycling, and energy storage devices. Environmental, regulatory and safety issues are also discussed. This book is an important reference source for materials scientists and engineers who are seeking to improve their understanding of how functionalized nanomaterials are playing an increasingly important role in the additive manufacturing process. Brings together recent innovations and practices of nanomaterials in additive manufacturing processes Outlines major nanomaterials-based additive manufacturing techniques Discusses major applications in a range of industry sectors, including in energy, automotive and biomedicine