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Cold Spray Technology

Cold Spray Technology Book
Author : Anatolii Papyrin,Vladimir Kosarev,Sergey Klinkov,Anatolii Alkhimov,Vasily M. Fomin
Publisher : Elsevier
Release : 2006-10-04
ISBN : 9780080465487
Language : En, Es, Fr & De

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Book Description :

The topic of this book is Cold Spray technology. Cold Spray is a process of applying coatings by exposing a metallic or dielectric substrate to a high velocity (300 to 1200 m/s) jet of small (1 to 50 μm) particles accelerated by a supersonic jet of compressed gas. This process is based on the selection of the combination of particle temperature, velocity, and size that allows spraying at the lowest temperature possible. In the Cold Spray process, powder particles are accelerated by the supersonic gas jet at a temperature that is always lower than the melting point of the material, resulting in coating formation from particles in the solid state. As a consequence, the deleterious effects of high-temperature oxidation, evaporation, melting, crystallization, residual stresses, gas release, and other common problems for traditional thermal spray methods are minimized or eliminated. This book is the first of its kind on the Cold Spray process. Cold Spray Technology covers a wide spectrum of various aspects of the Cold Spray technology, including gas-dynamics, physics of interaction of high-speed solid particles with a substrate as well as equipment, technologies, and applications. Cold Spray Technology includes the results of more than 20 years of original studies (1984-2005) conducted at the Institute of Theoretical and Applied Mechanics of the Siberian Division of the Russian Academy of Science, as well as the results of studies conducted at most of the research centres around the world. The authors' goal is threefold. The first goal is to explain basic principles and advantages of the Cold Spray process. The second goal is, to give practical information on technologies and equipment. The third goal is to present the current state of research and development in this field over the world. The book provides coverage and data that will be of interest for users of Cold Spray technology as well as for other coating experts. At the present time the Cold Spray method is recognized by world leading scientists and specialists. A wide spectrum of research is being conducted at many research centres and companies in many countries. New approach to spray coatings Results are exceptionally pure coatings Low spray temperature without degradation of powder and substrate materials High productivity, high deposition efficiency High operational safety because of absence of high temperature gas jets, radiation and explosive gases Excellent thermal and electrical conductivity Wide spectrum of applications because of important advantages of the process

Cold Spray in the Realm of Additive Manufacturing

Cold Spray in the Realm of Additive Manufacturing Book
Author : Sunil Pathak,Gobinda C. Saha
Publisher : Springer Nature
Release : 2020-05-12
ISBN : 3030427560
Language : En, Es, Fr & De

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Book Description :

This book sheds light on the development of the cold spray process in applications of additive manufacturing (AM) and repair/remanufacturing engineering. It covers the process fundamentals of different cold spray techniques, namely low pressure cold spray and high pressure cold spray process. Bonding mechanism and powder substrate interface are an important part of the book. The chapters present the recent developments in materials used in cold spraying for AM and various coating applications. The latest research in this area as well as possible avenues of future research are also highlighted as a way to encourage the researchers.

Powder Consolidation Using Cold Spray

Powder Consolidation Using Cold Spray Book
Author : Atieh Moridi
Publisher : Springer
Release : 2016-11-10
ISBN : 331929962X
Language : En, Es, Fr & De

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Book Description :

This book first presents different approaches to modeling of the cold spray process with the aim of extending current understanding of its fundamental principles and then describes emerging applications of cold spray. In the coverage of modeling, careful attention is devoted to the assessment of critical and erosion velocities. In order to reveal the phenomenological characteristics of interface bonding, severe, localized plastic deformation and material jet formation are studied. Detailed consideration is also given to the effect of macroscopic defects such as interparticle boundaries and subsequent splat boundary cracking on the mechanical behavior of cold spray coatings. The discussion of applications focuses in particular on the repair of damaged parts and additive manufacturing in various disciplines from aerospace to biomedical engineering. Key aspects include a systematic study of defect shape and the ability of cold spray to fill the defect, examination of the fatigue behavior of coatings for structural applications, and a novel working window at subcritical conditions to obtain porous structures. This book is exceptional in scope, and its review of finite element modelling at different length scales sheds light on future design and process improvement in emerging applications such as structural repair, metal additive manufacturing and metal foam design.

Practical Cold Spray

Practical Cold Spray Book
Author : Victor Kenneth Champagne, Jr.,Ozan Cagatay Ozdemir,Aaron Nardi
Publisher : Springer
Release : 2021-07-24
ISBN : 9783030700553
Language : En, Es, Fr & De

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Book Description :

This book provides a detailed explanation of the cold spray process from a practical standpoint. Drawing on the authors’ 36 years of research and development experience, it is firmly rooted in theory but also substantiated by empirical data and practical knowledge, offering potential users the information they need to recognize the advantages, as well as the limitations, of cold spray. This sets it apart from previous works on the subject, which have been purely academic. Cold spray technology has made great dramatic strides over the last 10 years and is now being used extensively in the aerospace, electronics, automotive, medical, and even the petrochemical industries. Most recently, cold spray of near-net shaped parts was accomplished – something previously assumed to be impossible because of the limitations of commercially available cold spray systems and a lack of fundamental understanding regarding the process. The cost of cold spray has also declined, making it appealing to industry through the introduction of new powders, surface preparation techniques, and recovery systems tailored to the cold spray process. Though primarily intended for users of the technology, this handbook is also a valuable resource for researchers interested in advances in cold spray materials, improved feedstock powders, advanced hardware and software development, surface preparation techniques, and the numerous applications developed to date. For example, cold spray aluminum alloys have been developed that offer the strength and ductility of wrought material in the as-sprayed condition. This has yet to be achieved by conventional powder consolidation methods including laser sintering, electron beam, and ultrasonic techniques. Other topics covered include additive manufacturing, structural repair, nondestructive evaluation, advanced cold spray materials, qualification requirements, cold spray systems comparison, and, finally, helium recovery. Thanks to its practical focus, the book provides readers with everything they need to understand, evaluate, and implement cold spray technology.

Modern Cold Spray

Modern Cold Spray Book
Author : Julio Villafuerte
Publisher : Springer
Release : 2015-08-24
ISBN : 3319167723
Language : En, Es, Fr & De

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Book Description :

This book focuses on the current state of the art of the novel cold spray process. Cold spray is a solid state metal consolidation process, which allows engineers to tailor surface and shape properties by optimizing process parameters, powder characteristics and substrate conditions for a wide variety of applications that are difficult or impossible by other techniques. Readers will benefit from this book's coverage of the commercial evolution of cold spray since the 1980's and will gain a practical understanding of what the technology has to offer.

The Cold Spray Materials Deposition Process

The Cold Spray Materials Deposition Process Book
Author : Anonim
Publisher : Elsevier
Release : 2007-09-21
ISBN : 1845693787
Language : En, Es, Fr & De

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Book Description :

The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice. The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part two reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary cold spray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components. The cold spray materials deposition process is a standard reference on this important process and its industrial applications. Examines the fundamentals of the cold spraying process Assesses how the technique can best be applied in practice Describes portable and stationary cold spray systems

Future Development of Thermal Spray Coatings

Future Development of Thermal Spray Coatings Book
Author : Nuria Espallargas
Publisher : Elsevier
Release : 2015-06-29
ISBN : 0857097741
Language : En, Es, Fr & De

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Book Description :

Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. Timely guide on the current advancements and research trends in thermal spray technology Reviews different types of thermal spray coatings Presents a wide variety of applications for this emerging technology

Advanced Nanomaterials and Coatings by Thermal Spray

Advanced Nanomaterials and Coatings by Thermal Spray Book
Author : Guan-Jun Yang,Xinkun Suo
Publisher : Elsevier
Release : 2019-04-15
ISBN : 012813870X
Language : En, Es, Fr & De

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Book Description :

Advanced Nanomaterials and Coatings by Thermal Spray focuses on the design, preparation, characterization and application of advanced coating materials for promising industries via thermal spray. Chapters introduce the potential applications of advanced nanocoating materials, the unique characteristics of thermal sprayed nanocoating, the design and processing of nanopowders, and discuss various nanocoating materials and their microstructure/properties. In addition, nanomaterials with unique characteristics are presented, i.e., the dendrite or feather-like nanomaterials by suspension spray or plasma spray-physical vapor deposition hybrid technology. This book will serve as an excellent resource for both researchers and individuals in industry. Provides a comprehensive overview of the field of advanced nanocoatings materials and the use of thermal spray methods Discusses the connections between the design, preparation, characteristics and applications of thermal spray nanocoatings Reviews the properties and potential application of nanocoating materials, providing professionals with a guide on which nanocoatings have potential for their detailed requirements and development choices

Handbook of Thermal Spray Technology

Handbook of Thermal Spray Technology Book
Author : Joseph R. Davis
Publisher : ASM International
Release : 2004-01-01
ISBN : 0871707950
Language : En, Es, Fr & De

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Book Description :

This reference covers principles, processes, types of coatings, applications, performance, and testing and analysis of thermal spray technology. It will serve as an introduction and guide for those new to thermal spray, and as a reference for specifiers and users of thermal spray coatings and thermal spray experts. Coverage encompasses basics of th

Corrosion prevention of magnesium alloys

Corrosion prevention of magnesium alloys Book
Author : V.K. Champagne,B. Gabriel,J. Villafuerte
Publisher : Elsevier Inc. Chapters
Release : 2013-02-22
ISBN : 0128089547
Language : En, Es, Fr & De

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Book Description :

Magnesium alloys are widely used in aircraft and automotive components because of their inherent light weight compared to other engineering metals. However, premature corrosion is one of the challenges associated with magnesium. In the aerospace industry, many expensive castings cannot be reclaimed adequately because current methods are often inappropriate due to excessive porosity, oxidation and thermal damage. Cold spray is a solid-state coating process that uses a supersonic gas jet to accelerate small particles against a substrate to produce metal bonding by rapid plastic deformation of the impacting particles. Significantly, magnesium components can be repaired, restored and protected by cold spray deposition of pure aluminum which has thus already been specified by some aerospace users as a standard technique for magnesium repair. In this chapter, the state of the art of commercial cold spray technologies for magnesium repair will be discussed, as well as their advantages and limitations compared to traditional thermal processes.

Cold Spray Coatings

Cold Spray Coatings Book
Author : Pasquale Cavaliere
Publisher : Springer
Release : 2018-09-09
ISBN : 9783319883922
Language : En, Es, Fr & De

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Book Description :

This book combines the contributions of experts in the field to describe the behavior of various materials, micromechanisms involved during processing, and the optimization of cold-spray technology. It spans production, characterization, and applications including wear resistance, fatigue, life improvement, thermal barriers, crack repair, and biological applications. Cold spray is an innovative coating technology based on the kinetic energy gained by particles sprayed at very high pressures. While the technique was developed in the 1990s, industrial and scientific interest in this technology has grown vastly in the last ten years. Recently, many interesting applications have been associated with cold-sprayed coatings, including wear resistance, fatigue life improvement, thermal barriers, biological applications, and crack repair. However, many fundamental aspects require clarification and description.

Particle Injection Simulation on Cold Spray Technology

Particle Injection Simulation on Cold Spray Technology Book
Author : Christopher A. Santini
Publisher : Unknown
Release : 2020
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Particle Injection Simulation on Cold Spray Technology book written by Christopher A. Santini, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Cold Spray Coatings

Cold Spray Coatings Book
Author : Pasquale Cavaliere
Publisher : Springer
Release : 2017-11-08
ISBN : 3319671839
Language : En, Es, Fr & De

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Book Description :

This book combines the contributions of experts in the field to describe the behavior of various materials, micromechanisms involved during processing, and the optimization of cold-spray technology. It spans production, characterization, and applications including wear resistance, fatigue, life improvement, thermal barriers, crack repair, and biological applications. Cold spray is an innovative coating technology based on the kinetic energy gained by particles sprayed at very high pressures. While the technique was developed in the 1990s, industrial and scientific interest in this technology has grown vastly in the last ten years. Recently, many interesting applications have been associated with cold-sprayed coatings, including wear resistance, fatigue life improvement, thermal barriers, biological applications, and crack repair. However, many fundamental aspects require clarification and description.

Engineered Self lubricating Coatings Utilizing Cold Spray Technology

Engineered Self lubricating Coatings Utilizing Cold Spray Technology Book
Author : Lisa M. Stark
Publisher : Unknown
Release : 2010
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Engineered Self lubricating Coatings Utilizing Cold Spray Technology book written by Lisa M. Stark, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Cold Spray Conference

Cold Spray Conference Book
Author : Anonim
Publisher : Unknown
Release : 2007
ISBN : 0987650XXX
Language : En, Es, Fr & De

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Book Description :

Download Cold Spray Conference book written by , available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Cold Spray Additive Manufacturing

Cold Spray Additive Manufacturing Book
Author : Shuo Yin
Publisher : Springer Nature
Release : 2021-07-29
ISBN : 303073367X
Language : En, Es, Fr & De

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Book Description :

Download Cold Spray Additive Manufacturing book written by Shuo Yin, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Thermal Spray Fundamentals

Thermal Spray Fundamentals Book
Author : Pierre L. Fauchais,Joachim V.R. Heberlein,Maher Boulos
Publisher : Springer
Release : 2014-01-25
ISBN : 9780387283197
Language : En, Es, Fr & De

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Book Description :

This book provides readers with the fundamentals necessary for understanding thermal spray technology. Coverage includes in-depth discussions of various thermal spray processes, feedstock materials, particle-jet interactions, and associated yet very critical topics: diagnostics, current and emerging applications, surface science, and pre and post-treatment. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in thermal spray technology.

Cold Gas Dynamic Spray

Cold Gas Dynamic Spray Book
Author : Roman Gr. Maev
Publisher : CRC Press
Release : 2017-08-02
ISBN : 9781138411432
Language : En, Es, Fr & De

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Book Description :

Your Guide to Advanced Cold Spray Technology Cold Gas Dynamic Spray centers on cold gas dynamic spray (or cold spray�CS) technology, one of the most versatile thermal spray coating methods in materials engineering, and effectively describes and analyzes the main trends and developments behind the spray (coating) techniques. The book combines theory with practice to enable the reader to deeper understand the CS coatings as well as their structures and properties, and describes the state of the art in CS technology with an emphasis on all major components of the cold spray process. This book begins with an introduction to CS spray and goes on to thoroughly explain the process. It describes the different powder synthesis methods and equipment currently used, and defines the CS coating microstructure, characterization methods, and properties of CS coatings. The authors present a comprehensive approach that highlights grit blasting and cold spraying as well as the hybrid CS-sintering technology that offers integrity of microstructure, compositional homogeneity, and mechanical property levels equal to (and frequently better than) those of the wrought counterpart. The book largely covers the basic principles of CS technology and also includes: A brief survey of thermal spray methods The basic principles of plasticity theory A description of the CS equipment, the nozzle design, and the geometry of a CS gun Coverage of the microstructural and mechanical properties of CS metals and alloys A detailed analysis of aircraft component repair using GS An overview of the economic aspects of CS applications. Cold Gas Dynamic Spray explains how cold gas dynamic spray works and what it can do, and is intended for engineering professionals working w

Practical Cold Spray

Practical Cold Spray Book
Author : Victor Kenneth Champagne Jr.,Ozan Cagatay Ozdemir,Aaron Nardi
Publisher : Springer Nature
Release : 2021-07-20
ISBN : 3030700569
Language : En, Es, Fr & De

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Book Description :

This book provides a detailed explanation of the cold spray process from a practical standpoint. Drawing on the authors’ 36 years of research and development experience, it is firmly rooted in theory but also substantiated by empirical data and practical knowledge, offering potential users the information they need to recognize the advantages, as well as the limitations, of cold spray. This sets it apart from previous works on the subject, which have been purely academic. Cold spray technology has made great dramatic strides over the last 10 years and is now being used extensively in the aerospace, electronics, automotive, medical, and even the petrochemical industries. Most recently, cold spray of near-net shaped parts was accomplished – something previously assumed to be impossible because of the limitations of commercially available cold spray systems and a lack of fundamental understanding regarding the process. The cost of cold spray has also declined, making it appealing to industry through the introduction of new powders, surface preparation techniques, and recovery systems tailored to the cold spray process. Though primarily intended for users of the technology, this handbook is also a valuable resource for researchers interested in advances in cold spray materials, improved feedstock powders, advanced hardware and software development, surface preparation techniques, and the numerous applications developed to date. For example, cold spray aluminum alloys have been developed that offer the strength and ductility of wrought material in the as-sprayed condition. This has yet to be achieved by conventional powder consolidation methods including laser sintering, electron beam, and ultrasonic techniques. Other topics covered include additive manufacturing, structural repair, nondestructive evaluation, advanced cold spray materials, qualification requirements, cold spray systems comparison, and, finally, helium recovery. Thanks to its practical focus, the book provides readers with everything they need to understand, evaluate, and implement cold spray technology.

Thermal Spray Fundamentals

Thermal Spray Fundamentals Book
Author : Pierre L. Fauchais,Joachim V.R. Heberlein,Maher I. Boulos
Publisher : Springer Science & Business Media
Release : 2014-01-24
ISBN : 0387689915
Language : En, Es, Fr & De

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Book Description :

This book provides readers with the fundamentals necessary for understanding thermal spray technology. Coverage includes in-depth discussions of various thermal spray processes, feedstock materials, particle-jet interactions, and associated yet very critical topics: diagnostics, current and emerging applications, surface science, and pre and post-treatment. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in thermal spray technology.