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Cold Spray Technology

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Cold Spray Technology

Cold Spray Technology Book
Author : Anatolii Papyrin,Vladimir Kosarev,Sergey Klinkov,Anatolii Alkhimov,Vasily M. Fomin
Publisher : Elsevier
Release : 2006-10-04
ISBN : 9780080465487
Language : En, Es, Fr & De

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Book Description :

The topic of this book is Cold Spray technology. Cold Spray is a process of applying coatings by exposing a metallic or dielectric substrate to a high velocity (300 to 1200 m/s) jet of small (1 to 50 μm) particles accelerated by a supersonic jet of compressed gas. This process is based on the selection of the combination of particle temperature, velocity, and size that allows spraying at the lowest temperature possible. In the Cold Spray process, powder particles are accelerated by the supersonic gas jet at a temperature that is always lower than the melting point of the material, resulting in coating formation from particles in the solid state. As a consequence, the deleterious effects of high-temperature oxidation, evaporation, melting, crystallization, residual stresses, gas release, and other common problems for traditional thermal spray methods are minimized or eliminated. This book is the first of its kind on the Cold Spray process. Cold Spray Technology covers a wide spectrum of various aspects of the Cold Spray technology, including gas-dynamics, physics of interaction of high-speed solid particles with a substrate as well as equipment, technologies, and applications. Cold Spray Technology includes the results of more than 20 years of original studies (1984-2005) conducted at the Institute of Theoretical and Applied Mechanics of the Siberian Division of the Russian Academy of Science, as well as the results of studies conducted at most of the research centres around the world. The authors' goal is threefold. The first goal is to explain basic principles and advantages of the Cold Spray process. The second goal is, to give practical information on technologies and equipment. The third goal is to present the current state of research and development in this field over the world. The book provides coverage and data that will be of interest for users of Cold Spray technology as well as for other coating experts. At the present time the Cold Spray method is recognized by world leading scientists and specialists. A wide spectrum of research is being conducted at many research centres and companies in many countries. New approach to spray coatings Results are exceptionally pure coatings Low spray temperature without degradation of powder and substrate materials High productivity, high deposition efficiency High operational safety because of absence of high temperature gas jets, radiation and explosive gases Excellent thermal and electrical conductivity Wide spectrum of applications because of important advantages of the process

Cold Spray Coatings

Cold Spray Coatings Book
Author : Pasquale Cavaliere
Publisher : Springer
Release : 2017-11-08
ISBN : 3319671839
Language : En, Es, Fr & De

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Book Description :

This book combines the contributions of experts in the field to describe the behavior of various materials, micromechanisms involved during processing, and the optimization of cold-spray technology. It spans production, characterization, and applications including wear resistance, fatigue, life improvement, thermal barriers, crack repair, and biological applications. Cold spray is an innovative coating technology based on the kinetic energy gained by particles sprayed at very high pressures. While the technique was developed in the 1990s, industrial and scientific interest in this technology has grown vastly in the last ten years. Recently, many interesting applications have been associated with cold-sprayed coatings, including wear resistance, fatigue life improvement, thermal barriers, biological applications, and crack repair. However, many fundamental aspects require clarification and description.

Modern Cold Spray

Modern Cold Spray Book
Author : Julio Villafuerte
Publisher : Springer
Release : 2015-08-24
ISBN : 3319167723
Language : En, Es, Fr & De

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Book Description :

This book focuses on the current state of the art of the novel cold spray process. Cold spray is a solid state metal consolidation process, which allows engineers to tailor surface and shape properties by optimizing process parameters, powder characteristics and substrate conditions for a wide variety of applications that are difficult or impossible by other techniques. Readers will benefit from this book's coverage of the commercial evolution of cold spray since the 1980's and will gain a practical understanding of what the technology has to offer.

The Cold Spray Materials Deposition Process

The Cold Spray Materials Deposition Process Book
Author : Anonim
Publisher : Elsevier
Release : 2007-09-21
ISBN : 1845693787
Language : En, Es, Fr & De

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Book Description :

The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice. The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part two reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary cold spray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components. The cold spray materials deposition process is a standard reference on this important process and its industrial applications. Examines the fundamentals of the cold spraying process Assesses how the technique can best be applied in practice Describes portable and stationary cold spray systems

High Pressure Cold Spray

High Pressure Cold Spray Book
Author : C. M. Kay,J. Karthikeyan
Publisher : Unknown
Release : 2016-06
ISBN : 9781627080965
Language : En, Es, Fr & De

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Book Description :

This book is a highly practical and useful ""go-to"" resource that presents an in-depth look at the high pressure cold spray process and describes applications in various industries. Cold spray continues to be the fastest developing spray technology over the last decade, and a significant number of scientists, engineers, and technologists are joining the cold spray community around the globe. The technology is relatively young and work is being simultaneously pursued in universities, research centers, and in many high tech industries. As this novel technology spreads quickly into many new application areas, there is a large need for an authoritative source of information. This new book addresses this need and will be indispensable to universities, libraries, and those involved in thermal spray. It presents baseline information on design and modeling, materials science of engineered coatings, and specific applications in various high tech industries, and is also a hands-on resource for cold spray operators.

Cold Spray in the Realm of Additive Manufacturing

Cold Spray in the Realm of Additive Manufacturing Book
Author : Sunil Pathak,Gobinda C. Saha
Publisher : Springer Nature
Release : 2020-05-12
ISBN : 3030427560
Language : En, Es, Fr & De

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Book Description :

This book sheds light on the development of the cold spray process in applications of additive manufacturing (AM) and repair/remanufacturing engineering. It covers the process fundamentals of different cold spray techniques, namely low pressure cold spray and high pressure cold spray process. Bonding mechanism and powder substrate interface are an important part of the book. The chapters present the recent developments in materials used in cold spraying for AM and various coating applications. The latest research in this area as well as possible avenues of future research are also highlighted as a way to encourage the researchers.

Cold Spray Additive Manufacturing

Cold Spray Additive Manufacturing Book
Author : Shuo Yin,Rocco Lupoi
Publisher : Springer Nature
Release : 2021-04-28
ISBN : 303073367X
Language : En, Es, Fr & De

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Book Description :

This book systematically describes the status quo and future development of cold spray additive manufacturing technology. It starts with a comprehensive introduction to the fundamentals of cold spray additive manufacturing, including its history, working principle, equipment, processing parameters and powder feedstock. It then discusses the fundamentals of and the latest developments in the gas flow character, particle acceleration, particle deposition and bond mechanism from the perspectives of both experiments and modelling to provide readers with insights into the cold spray additive manufacturing process. Further, it explores microstructure and properties, which are major concerns in the context of cold sprayed deposits. The book also highlights the strengthening strategies for cold sprayed deposits, from pre- and in-process to post-treatment. Lastly, it examines the current and potential applications of cold spray additive manufacturing.

Advanced Surface Coating Techniques for Modern Industrial Applications

Advanced Surface Coating Techniques for Modern Industrial Applications Book
Author : Roy, Supriyo,Bose, Goutam Kumar
Publisher : IGI Global
Release : 2020-09-18
ISBN : 179984871X
Language : En, Es, Fr & De

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Book Description :

In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.

Future Development of Thermal Spray Coatings

Future Development of Thermal Spray Coatings Book
Author : Nuria Espallargas
Publisher : Elsevier
Release : 2015-06-29
ISBN : 0857097741
Language : En, Es, Fr & De

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Book Description :

Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. Timely guide on the current advancements and research trends in thermal spray technology Reviews different types of thermal spray coatings Presents a wide variety of applications for this emerging technology

Cold Gas Dynamic Spray

Cold Gas Dynamic Spray Book
Author : Roman Gr. Maev,Volf Leshchynsky
Publisher : CRC Press
Release : 2016-04-27
ISBN : 1466584432
Language : En, Es, Fr & De

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Book Description :

Your Guide to Advanced Cold Spray Technology Cold Gas Dynamic Spray centers on cold gas dynamic spray (or cold spray—CS) technology, one of the most versatile thermal spray coating methods in materials engineering, and effectively describes and analyzes the main trends and developments behind the spray (coating) techniques. The book combines theory with practice to enable the reader to deeper understand the CS coatings as well as their structures and properties, and describes the state of the art in CS technology with an emphasis on all major components of the cold spray process. This book begins with an introduction to CS spray and goes on to thoroughly explain the process. It describes the different powder synthesis methods and equipment currently used, and defines the CS coating microstructure, characterization methods, and properties of CS coatings. The authors present a comprehensive approach that highlights grit blasting and cold spraying as well as the hybrid CS-sintering technology that offers integrity of microstructure, compositional homogeneity, and mechanical property levels equal to (and frequently better than) those of the wrought counterpart. The book largely covers the basic principles of CS technology and also includes: A brief survey of thermal spray methods The basic principles of plasticity theory A description of the CS equipment, the nozzle design, and the geometry of a CS gun Coverage of the microstructural and mechanical properties of CS metals and alloys A detailed analysis of aircraft component repair using GS An overview of the economic aspects of CS applications. Cold Gas Dynamic Spray explains how cold gas dynamic spray works and what it can do, and is intended for engineering professionals working with sprays and coatings in the industry as well as graduate student specializing in material science, mechanical, automotive, aerospace, and chemical engineering.

Thermal Spray Fundamentals

Thermal Spray Fundamentals Book
Author : Pierre L. Fauchais,Joachim V.R. Heberlein,Maher I. Boulos
Publisher : Springer Science & Business Media
Release : 2014-01-24
ISBN : 0387689915
Language : En, Es, Fr & De

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Book Description :

This book provides readers with the fundamentals necessary for understanding thermal spray technology. Coverage includes in-depth discussions of various thermal spray processes, feedstock materials, particle-jet interactions, and associated yet very critical topics: diagnostics, current and emerging applications, surface science, and pre and post-treatment. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in thermal spray technology.

Thermal Spray Coatings

Thermal Spray Coatings Book
Author : Lalit Thakur,Hitesh Vasudev
Publisher : CRC Press
Release : 2021-11-04
ISBN : 1000479293
Language : En, Es, Fr & De

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Book Description :

This book provides the latest information about the research being conducted and established solutions available in the field of thermal spray coatings for various engineering applications. The readers of this book will be mainly the graduates, engineers and researchers who are pursuing their carrier in the field of thermal spraying. This book will cover the studies and research works of reputed scientists and engineers who have developed thermal spray coatings for thermal protection, bio-implants, renewal energy, wear and corrosion in hydraulic turbines and jet engines, hydrophobic surfaces etc. Hence, the book serves as a valuable resource of latest advancement in thermal spray technology and consolidated references for aspirants and professionals of surface engineering community. The book covers following topics for different industrial applications: Introduction: Historical developments, Science and Engineering aspects of thermal spray coating technology and different thermal spray coatings techniques and its comparison with other fabrication processes. Recent advancements and applications of thermal spray coatings Cold spray technology for additive manufacturing. High-temperature corrosion and erosion resistant coatings and thermal barrier coatings for power plants, automotive sector, and jet engines. Erosion and corrosion-resistant coatings for hydro-power plants, offshore, chemical and oil industries. Bio-coatings for human body implants. Thermal spray coating for super-hydrophobic surface. 3. Case study of boiler tubes failure and prevention by thermal spray coatings.

The Science and Engineering of Thermal Spray Coatings

The Science and Engineering of Thermal Spray Coatings Book
Author : Lech Pawlowski
Publisher : John Wiley & Sons
Release : 2008-04-30
ISBN : 0470754079
Language : En, Es, Fr & De

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Book Description :

This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.

Practical Cold Spray

Practical Cold Spray Book
Author : Victor Kenneth Champagne, Jr.,Ozan Cagatay Ozdemir,Aaron Nardi
Publisher : Springer
Release : 2021-07-24
ISBN : 9783030700553
Language : En, Es, Fr & De

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Book Description :

This book provides a detailed explanation of the cold spray process from a practical standpoint. Drawing on the authors’ 36 years of research and development experience, it is firmly rooted in theory but also substantiated by empirical data and practical knowledge, offering potential users the information they need to recognize the advantages, as well as the limitations, of cold spray. This sets it apart from previous works on the subject, which have been purely academic. Cold spray technology has made great dramatic strides over the last 10 years and is now being used extensively in the aerospace, electronics, automotive, medical, and even the petrochemical industries. Most recently, cold spray of near-net shaped parts was accomplished – something previously assumed to be impossible because of the limitations of commercially available cold spray systems and a lack of fundamental understanding regarding the process. The cost of cold spray has also declined, making it appealing to industry through the introduction of new powders, surface preparation techniques, and recovery systems tailored to the cold spray process. Though primarily intended for users of the technology, this handbook is also a valuable resource for researchers interested in advances in cold spray materials, improved feedstock powders, advanced hardware and software development, surface preparation techniques, and the numerous applications developed to date. For example, cold spray aluminum alloys have been developed that offer the strength and ductility of wrought material in the as-sprayed condition. This has yet to be achieved by conventional powder consolidation methods including laser sintering, electron beam, and ultrasonic techniques. Other topics covered include additive manufacturing, structural repair, nondestructive evaluation, advanced cold spray materials, qualification requirements, cold spray systems comparison, and, finally, helium recovery. Thanks to its practical focus, the book provides readers with everything they need to understand, evaluate, and implement cold spray technology.

Handbook of Thermal Spray Technology

Handbook of Thermal Spray Technology Book
Author : Joseph R. Davis
Publisher : ASM International
Release : 2004-01-01
ISBN : 0871707950
Language : En, Es, Fr & De

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Book Description :

This reference covers principles, processes, types of coatings, applications, performance, and testing and analysis of thermal spray technology. It will serve as an introduction and guide for those new to thermal spray, and as a reference for specifiers and users of thermal spray coatings and thermal spray experts. Coverage encompasses basics of th

CFD Modeling and Simulation in Materials Processing 2016

CFD Modeling and Simulation in Materials Processing 2016 Book
Author : Laurentiu Nastac,Miaoyong Zhu,Adrian Sabau
Publisher : Springer
Release : 2017-08-31
ISBN : 3319651331
Language : En, Es, Fr & De

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Book Description :

Download CFD Modeling and Simulation in Materials Processing 2016 book written by Laurentiu Nastac,Miaoyong Zhu,Adrian Sabau, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Aircraft Sustainment and Repair

Aircraft Sustainment and Repair Book
Author : Rhys Jones,A.A. Baker,Neil Matthews,V K Champagne
Publisher : Butterworth-Heinemann
Release : 2017-12-15
ISBN : 008100544X
Language : En, Es, Fr & De

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Book Description :

Aircraft Sustainment and Repair is a one-stop-shop for practitioners and researchers in the field of aircraft sustainment, adhesively bonded aircraft joints, bonded composites repairs, and the application of cold spray to military and civil aircraft. Outlining the state-of-the-art in aircraft sustainment, this book covers the use of quantitative fractography to determine the in-service crack length versus flight hours curve, the effect of intergranular cracking on structural integrity and the structural significance of corrosion. The book additionally illustrates the potential of composite repairs and SPD applications to metallic airframes. Covers corrosion damage assessment and management in aircraft structures Includes a key chapter on U.S. developments in the emerging field of supersonic particle deposition (SPD) Shows how to design and assess the potential benefits of both bonded composite repairs and SPD repairs to metallic aircraft structures to meet the damage tolerance requirements inherent in FAA ac 20-107b and the U.S. Joint Services

Advances in Thermal Spray Technology

Advances in Thermal Spray Technology Book
Author : Shrikant Joshi
Publisher : Unknown
Release : 2020-09-23
ISBN : 9783039431687
Language : En, Es, Fr & De

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Book Description :

Thermal spray technology has been widely adopted industrially to combat diverse forms of surface degradation caused by wear, corrosion, oxidation, high thermal load, etc. Nonetheless, improvements in coating quality are incessantly sought to further enhance durability and/or performance of components operating in increasingly aggressive environments. This has led to technology advancements on various fronts, spanning feedstock materials, process variants, torch designs, coating architectures, etc. These have also been complemented by developments in closely allied areas to accommodate novel substrate materials, explore post-treatments, investigate coating behaviour under varied harsh conditions and harness benefits of artificial intelligence/neural networking. All of the above, along with efforts to improve diagnostic tools and create reliable control systems, have been driven by the desire to achieve robust shop-floor thermal spray capabilities to consolidate existing applications and spur new ones. This book is a compilation of twelve exciting contributions made for the Special Issue on "Advances in Thermal Spray Technology", and showcases some of the above developments that are currently attracting interest in the field.

Surface Modification of Magnesium and its Alloys for Biomedical Applications

Surface Modification of Magnesium and its Alloys for Biomedical Applications Book
Author : T.S.N. Sankara Narayanan,Il-Song Park,Min-Ho Lee
Publisher : Elsevier
Release : 2015-01-30
ISBN : 1782420835
Language : En, Es, Fr & De

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Book Description :

The development of biodegradable implants which can remain in the human body to fix a problem and subsequently dissolve, or be absorbed, consumed or excreted, without warranting a secondary surgery, is very appealing to scientists. Due to their excellent biocompatibility and biodegradability, magnesium implants provide a viable option many problems associated with permanent metallic implants such as, restenosis, thrombosis, permanent physical irritation, and inability to adapt to growth and changes in human body. Volume 2 of this important new book explores practical issues of magnesium and magnesium alloys, physical and mechanical modification and coatings to enhance this material for biomedical applications. Includes expert analysis on chemical solution deposition of hydroxyapatite (HAp) and octacalcium (OCP) phosphate coatings for magnesium Comprehensive coverage of biomimetic modifications, surface functionalization of biomolecules, natural, conducting and biodegradable polymeric coatings Lucid dissection of chemical, physical, mechanical and electromechanical modifications of magnesium and its alloys for biomedical applications

Thermal Spray Fundamentals

Thermal Spray Fundamentals Book
Author : Maher I. Boulos,Pierre L. Fauchais,Joachim V.R. Heberlein
Publisher : Springer Nature
Release : 2021-11-20
ISBN : 3030706729
Language : En, Es, Fr & De

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Book Description :

This fully revised, industry-standard resource offers practical details on every aspect of the fundamentals necessary for understanding thermal spray technology, from powder all the way to the final part. The second edition is presented in a reader-friendly format that is split into four parts. Part I presents a review of thermal spray coating and its position in the broad field of surface modification technologies. Highlights of combustion and thermal plasmas are given with an expanded treatment of in-flight plasma-particle interactions. The second and third parts deal respectively with an updated presentation of thermal spray technologies and coating formation, including solution and suspension plasma spraying. The last part of the book includes a comparative analysis of different thermal spray processes, which is essential for the optimal selection of the appropriate thermal spray process in a given application. Coverage of system integration has been expanded with the addition of a detailed discussion of online instrumentation and process diagnostics and numerous examples of industrial scale spray booth designs. Attention is also given to coating finishing and health and safety issues. An extensive review is presented of thermal spray applications grouped in terms of process objectives and present use in different industrial sectors. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in the thermal spray field.