An Applied Guide To Process And Plant Design

Book Description :

An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, “What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years’ experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. Includes new and expanded content, including illustrative case studies and practical examples Explains how to deliver a process design that meets both business and safety criteria Covers plant layout and the use of spreadsheet programs and key drawings as aids to design Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging

Book Description :

Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards. The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations. The content covers the ‘why’ underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews. Based on interviews with over 200 professional process plant designers Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects Includes advice on how to choose and use the latest CAD tools for plant layout Ensures that all methodologies integrate to comply with worldwide risk management legislation

Book Description :

An Applied Guide to Water and Effluent Treatment Plant Design is ideal for chemical, civil and environmental engineering students, graduates, and early career water engineers as well as more experienced practitioners who are transferring into the water sector. It brings together the design of process, wastewater, clean water, industrial effluent and sludge treatment plants, looking at the different treatment objectives within each sub-sector, selection and design of physical, chemical and biological treatment processes, and the professional hydraulic design methodologies. This book will show you how to carry out the key steps in the process design of all kinds of water and effluent treatment plants. It provides an essential refresher on the relevant underlying principles of engineering science, fluid mechanics, water chemistry and biology, together with a thorough description of the heuristics and rules of thumb commonly used by experienced practitioners. The water treatment plant designer will also find specific advice on plant layout, aesthetics, economic considerations and related issues such as odor control. The information contained in this book is usually provided on the job by mentors so it will remain a vital resource throughout your career. Explains how to design water and effluent treatment plants that really work Accessible introduction to, and overview of, the area that is written from a process engineering perspective Covers new treatment technologies and the whole process, from treatment plant design, to commissioning

Book Description :

The Fourth Edition of Applied Process Design for Chemical and Petrochemical Plants Volume 2 builds upon the late Ernest E. Ludwig’s classic chemical engineering process design manual. Volume Two focuses on distillation and packed towers, and presents the methods and fundamentals of plant design along with supplemental mechanical and related data, nomographs, data charts and heuristics. The Fourth Edition is significantly expanded and updated, with new topics that ensure readers can analyze problems and find practical design methods and solutions to accomplish their process design objectives. A true application-driven book, providing clarity and easy access to essential process plant data and design information Covers a complete range of basic day-to-day petrochemical operation topics Extensively revised with new material on distillation process performance; complex-mixture fractionating, gas processing, dehydration, hydrocarbon absorption and stripping; enhanced distillation types

Book Description :

As the subtitle indicates, the overriding intention of the authors has been to provide a practical guide to the design of electrolytic plant. We wanted to show that the procedures for the design and optimization of such a plant are essentially simple and can be performed by readers comparatively new to the electrochemical field. It was important to realize that electrochemical engineering should not be confused with applied electrochemistry but had to be based on the principles of chemical engineering. For this reason, reference is often made to standard chemical engineering texts. Since this is a practical guide rather than a textbook, we have included a large number of worked examples on the principle that a good worked example is worth many paragraphs of text. In some examples we have quoted costs, e.g., of chemicals, plant or services. These costs are merely illustrative; current values will have to be obtained from manufacturers or journals. If this is not possible, approximate methods are available for updating costs to present-day values (see Refs. 1 and 3, Chapter 6).

Book Description :

Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. New discussion of conceptual plant design, flowsheet development and revamp design Significantly increased coverage of capital cost estimation, process costing and economics New chapters on equipment selection, reactor design and solids handling processes New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography Increased coverage of batch processing, food, pharmaceutical and biological processes All equipment chapters in Part II revised and updated with current information Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards Additional worked examples and homework problems The most complete and up to date coverage of equipment selection 108 realistic commercial design projects from diverse industries A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors

Book Description :

The Engineer’s Guide to Plant Layout and Piping Design for the Oil and Gas Industries gives pipeline engineers and plant managers a critical real-world reference to design, manage, and implement safe and effective plants and piping systems for today’s operations. This book fills a training void with complete and practical understanding of the requirements and procedures for producing a safe, economical, operable and maintainable process facility. Easy to understand for the novice, this guide includes critical standards, newer designs, practical checklists and rules of thumb. Due to a lack of structured training in academic and technical institutions, engineers and pipe designers today may understand various computer software programs but lack the fundamental understanding and implementation of how to lay out process plants and run piping correctly in the oil and gas industry. Starting with basic terms, codes and basis for selection, the book focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports, then goes on to cover piping stress analysis and the daily needed calculations to use on the job. Delivers a practical guide to pipe supports, structures and hangers available in one go-to source Includes information on stress analysis basics, quick checks, pipe sizing and pressure drop Ensures compliance with the latest piping and plant layout codes and complies with worldwide risk management legislation and HSE Focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports Covers piping stress analysis and the daily needed calculations to use on the job

Book Description :

This book describes the fascinating wealth of activities as they occur in the design, construction and commissioning of a chemical plant - a jigsaw puzzle of the work of chemical engineers, chemists, constructors, architects, electrical engineers, process automation engineers, economists and legal staff. The author first takes the reader through the conceptual phase, in which the economic relevance and environmental impact need to be considered and supplemented by accurate estimates of capital requirements and profitability. This phase ends with the choice of an appropriate engineering firm and the conclusion of the contract, after which the reader is guided through all aspects of the implementation phase from the engineering of the chemical plant to commissioning, equipment and material procurement, the erection phase and the successful test run, after which the new facility is handed over to its owner. The book also illustrates many potential sources of errors by means of examples from practice, and how, aside professional skills, teamwork and communication are also absolutely essential to keep such a complex project on track.

Book Description :

Process Equipment and Plant Design: Principles and Practices takes a holistic approach towards process design in the chemical engineering industry, dealing with the design of individual process equipment and its configuration as a complete functional system. Chapters cover typical heat and mass transfer systems and equipment included in a chemical engineering curriculum, such as heat exchangers, heat exchanger networks, evaporators, distillation, absorption, adsorption, reactors and more. The authors expand on additional topics such as industrial cooling systems, extraction, and topics on process utilities, piping and hydraulics, including instrumentation and safety basics that supplement the equipment design procedure and help to arrive at a complete plant design. The chapters are arranged in sections pertaining to heat and mass transfer processes, reacting systems, plant hydraulics and process vessels, plant auxiliaries, and engineered safety as well as a separate chapter showcasing examples of process design in complete plants. This comprehensive reference bridges the gap between industry and academia, while exploring best practices in design, including relevant theories in process design making this a valuable primer for fresh graduates and professionals working on design projects in the industry. Serves as a consolidated resource for process and plant design, including process utilities and engineered safety Bridges the gap between industry and academia by including practices in design and summarizing relevant theories Presents design solutions as a complete functional system and not merely the design of major equipment Provides design procedures as pseudo-code/flow-chart, along with practical considerations

Book Description :

The Second Edition of An Applied Guide to Research Designs offers researchers in the social and behavioral sciences guidance for selecting the most appropriate research design to apply in their study. Using consistent terminology, authors W. Alex Edmonds and Thomas D. Kennedy visually present a range of research designs used in quantitative, qualitative, and mixed methods to help readers conceptualize, construct, test, and problem solve in their investigation. The Second Edition features revamped and expanded coverage of research designs, new real-world examples and references, a new chapter on action research, and updated ancillaries.

Book Description :

This unique, go-to guide for designers fully details the essential layout and design skills needed to succeed in this competitive industry. With fun and practical application, it offers valuable insight into strategy and business when working in the real world with real clients, starting with basic information on layout principles before delving more deeply into theory and application on a project-by-project basis. Illustrated with real-world assignments and case studies, this guide offers a behind-the-scenes take on the entire process and steps necessary to go from concept to final outcome, including how to overcome challenges presented along the way.

Book Description :

The Leading Integrated Chemical Process Design Guide: Now with New Problems, New Projects, and More More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Third Edition, presents design as a creative process that integrates both the big picture and the small details–and knows which to stress when, and why. Realistic from start to finish, this book moves readers beyond classroom exercises into open-ended, real-world process problem solving. The authors introduce integrated techniques for every facet of the discipline, from finance to operations, new plant design to existing process optimization. This fully updated Third Edition presents entirely new problems at the end of every chapter. It also adds extensive coverage of batch process design, including realistic examples of equipment sizing for batch sequencing; batch scheduling for multi-product plants; improving production via intermediate storage and parallel equipment; and new optimization techniques specifically for batch processes. Coverage includes Conceptualizing and analyzing chemical processes: flow diagrams, tracing, process conditions, and more Chemical process economics: analyzing capital and manufacturing costs, and predicting or assessing profitability Synthesizing and optimizing chemical processing: experience-based principles, BFD/PFD, simulations, and more Analyzing process performance via I/O models, performance curves, and other tools Process troubleshooting and “debottlenecking” Chemical engineering design and society: ethics, professionalism, health, safety, and new “green engineering” techniques Participating successfully in chemical engineering design teams Analysis, Synthesis, and Design of Chemical Processes, Third Edition, draws on nearly 35 years of innovative chemical engineering instruction at West Virginia University. It includes suggested curricula for both single-semester and year-long design courses; case studies and design projects with practical applications; and appendixes with current equipment cost data and preliminary design information for eleven chemical processes–including seven brand new to this edition.

Book Description :

“Process Plant Equipment Book is another greatpublication from Wiley as a reference book for final year studentsas well as those who will work or are working in chemicalproduction plants and refinery…” -Associate Prof.Dr. Ramli Mat, Deputy Dean (Academic), Faculty of ChemicalEngineering, Universiti Teknologi Malaysia “…give[s] readers access to both fundamentalinformation on process plant equipment and to practical ideas, bestpractices and experiences of highly successful engineers fromaround the world… The book is illustrated throughout withnumerous black & white photos and diagrams and also containscase studies demonstrating how actual process plants haveimplemented the tools and techniques discussed in the book. Anextensive list of references enables readers to explore eachindividual topic in greater depth…”–Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, fromselection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends onprocessing plants to manufacture the products that enable people tosurvive and flourish. With this book as their guide, readers havethe information and practical guidelines needed to select, operate,maintain, control, and troubleshoot process plant equipment so thatit is efficient, cost-effective, and reliable throughout itslifetime. Following the authors' careful explanations andinstructions, readers will find that they are better able to reducedowntime and unscheduled shutdowns, streamline operations, andmaximize the service life of processing equipment. Process Plant Equipment: Operation, Control, andReliability is divided into three sections: Section One: Process Equipment Operations covers suchkey equipment as valves, pumps, cooling towers, conveyors, andstorage tanks Section Two: Process Plant Reliability sets forth avariety of tested and proven tools and methods to assess and ensurethe reliability and mechanical integrity of process equipment,including failure analysis, Fitness-for-Service assessment,engineering economics for chemical processes, and process componentfunction and performance criteria Section Three: Process Measurement, Control, andModeling examines flow meters, process control, and processmodeling and simulation Throughout the book, numerous photos and diagrams illustrate theoperation and control of key process equipment. There are also casestudies demonstrating how actual process plants have implementedthe tools and techniques discussed in the book. At the end of eachchapter, an extensive list of references enables readers to exploreeach individual topic in greater depth. In summary, this text offers students, process engineers, andplant managers the expertise and technical support needed tostreamline and optimize the operation of process plant equipment,from its initial selection to operations to troubleshooting.

Book Description :

This excellent book systematically identifies the issues surrounding the effective linking of project management techniques and engineering applications. It is not a technical manual, nor is it procedure-led. Instead, it encourages creative learning of project engineering methodology that can be applied and modified in different situations. In short, it offers a distillation of practical ‘on-the job’ experience to help project engineers perform more effectively. While this book specifically addresses process plants, the principles are applicable to other types of engineering project where multidisciplinary engineering skills are required, such as power plant and general factory construction. It focuses on the technical aspects, which typically influence the configuration of the plant as a whole, on the interface between the various disciplines involved, and the way in which work is done – the issues central to the co-ordination of the overall engineering effort. It develops an awareness of relationships with other parties – clients, suppliers, package contractors, and construction managers – and of how the structure and management of these relationships impact directly on the performance of the project engineer. Readers will welcome the author’s straightforward approach in tackling sensitive issues head on. COMPLETE CONTENTS Introduction A process plant A project and its management A brief overview The engineering work and its management The project’s industrial environment The commercial environment The contracting environment The economic environment Studies and proposals Plant layout and modelling Value engineering and plant optimization Hazards, loss, and safety Specification, selection and purchase Fluid transport Bulk solids transport Slurries and two-phase transport Hydraulic design and plant drainage Observations on multidiscipline engineering Detail design and drafting The organization of work Construction Construction contracts Commissioning Communication Change and chaos Fast-track projects Advanced information management Project strategy development Key issues summary

Book Description :

The aim of this text is to provide a comprehensive set of calculations relating to mass and energy balances for an entire process plant. An ammonia synthesis plant will be taken as a calculation model to develop the relevant mass and energy balances necessary for the design and subsequent production, as the production of ammonia synthesis gas is an internationally used process. Instead of teaching the basics of mass and energy balances, the text aims to give a detailed series of process integrated and illustrated calculations to help readers develop and design a process plant. • Details complete mass and energy calculations related to a manufacturing plant and includes stepwise procedures for mass and energy balances • Demonstrates how the series of integrated calculations will lead to the production of a specified amount of final product • Features “teaching” appendices that lay out applications of prior-assumed knowledge, which can be used in conjunction with the main text where more detailed explanation may be needed • Contains problems linked to various manufacturing sections covered in the text to help readers consolidate their knowledge This book will serve undergraduate Chemical Engineering students as a teaching aid in capstone design and related courses and gives useful insights to advanced students, researchers, and industry personnel within the Chemical Engineering field.

Book Description :

The first guide to compile current research and frontline developments in the science of process intensification (PI), Re-Engineering the Chemical Processing Plant illustrates the design, integration, and application of PI principles and structures for the development and optimization of chemical and industrial plants. This volume updates professionals on emerging PI equipment and methodologies to promote technological advances and operational efficacy in chemical, biochemical, and engineering environments and presents clear examples illustrating the implementation and application of specific process-intensifying equipment and methods in various commercial arenas.

Book Description :

Sustainability in the Design, Synthesis and Analysis of Chemical Engineering Processes is an edited collection of contributions from leaders in their field. It takes a holistic view of sustainability in chemical and process engineering design, and incorporates economic analysis and human dimensions. Ruiz-Mercado and Cabezas have brought to this book their experience of researching sustainable process design and life cycle sustainability evaluation to assist with development in government, industry and academia. This book takes a practical, step-by-step approach to designing sustainable plants and processes by starting from chemical engineering fundamentals. This method enables readers to achieve new process design approaches with high influence and less complexity. It will also help to incorporate sustainability at the early stages of project life, and build up multiple systems level perspectives. Ruiz-Mercado and Cabezas’ book is the only book on the market that looks at process sustainability from a chemical engineering fundamentals perspective. Improve plants, processes and products with sustainability in mind; from conceptual design to life cycle assessment Avoid retro fitting costs by planning for sustainability concerns at the start of the design process Link sustainability to the chemical engineering fundamentals

Book Description :

Download An Applied Guide to Process and Plant Design and the Epistemology of Engineering book written by Sean T. Moran, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.

Book Description :

The Chemical and Process Plant Commissioning Handbook, winner of the 2012 Basil Brennan Medal from the Institution of Chemical Engineers, is a guide to converting a newly constructed plant or equipment into a fully integrated and operational process unit. Good commissioning is based on a disciplined, systematic and proven methodology and approach that achieve results in the safest, most efficient, cost effective and timely manner. The book is supported by detailed, proven and effective commission templates, plus extensive commissioning scenarios that enable the reader to learn the context of good commissioning practice from an experienced commissioning manager. It focuses on the critical safety assessment and inspection regimes necessary to ensure that new plants are compliant with OSHA and environmental requirements. Martin Killcross has brought together the theory of textbooks and technical information obtained from sales literature, in order to provide engineers with what they need to know before initiating talks with vendors regarding equipment selection. Unique information from a respected, global commissioning manager: delivers the know-how to succeed for anyone commissioning new plant or equipment Comes with online commissioning process templates that make this title a working tool kit as well as a key reference Extensive examples of successful commissioning processes with step-by-step guidance enable readers to understand the function and performance of the wide range of tasks required in the commissioning process

Book Description :

Download Process Engineering and Chemical Plant Design 2011 book written by Günter Wozny, available in PDF, EPUB, and Kindle, or read full book online anywhere and anytime. Compatible with any devices.