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Advances In Cold Spray

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Cold Spray Technology

Cold Spray Technology Book
Author : Anatolii Papyrin,Vladimir Kosarev,Sergey Klinkov,Anatolii Alkhimov,Vasily M. Fomin
Publisher : Elsevier
Release : 2006-10-04
ISBN : 9780080465487
Language : En, Es, Fr & De

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Book Description :

The topic of this book is Cold Spray technology. Cold Spray is a process of applying coatings by exposing a metallic or dielectric substrate to a high velocity (300 to 1200 m/s) jet of small (1 to 50 μm) particles accelerated by a supersonic jet of compressed gas. This process is based on the selection of the combination of particle temperature, velocity, and size that allows spraying at the lowest temperature possible. In the Cold Spray process, powder particles are accelerated by the supersonic gas jet at a temperature that is always lower than the melting point of the material, resulting in coating formation from particles in the solid state. As a consequence, the deleterious effects of high-temperature oxidation, evaporation, melting, crystallization, residual stresses, gas release, and other common problems for traditional thermal spray methods are minimized or eliminated. This book is the first of its kind on the Cold Spray process. Cold Spray Technology covers a wide spectrum of various aspects of the Cold Spray technology, including gas-dynamics, physics of interaction of high-speed solid particles with a substrate as well as equipment, technologies, and applications. Cold Spray Technology includes the results of more than 20 years of original studies (1984-2005) conducted at the Institute of Theoretical and Applied Mechanics of the Siberian Division of the Russian Academy of Science, as well as the results of studies conducted at most of the research centres around the world. The authors' goal is threefold. The first goal is to explain basic principles and advantages of the Cold Spray process. The second goal is, to give practical information on technologies and equipment. The third goal is to present the current state of research and development in this field over the world. The book provides coverage and data that will be of interest for users of Cold Spray technology as well as for other coating experts. At the present time the Cold Spray method is recognized by world leading scientists and specialists. A wide spectrum of research is being conducted at many research centres and companies in many countries. New approach to spray coatings Results are exceptionally pure coatings Low spray temperature without degradation of powder and substrate materials High productivity, high deposition efficiency High operational safety because of absence of high temperature gas jets, radiation and explosive gases Excellent thermal and electrical conductivity Wide spectrum of applications because of important advantages of the process

Cold Spray in the Realm of Additive Manufacturing

Cold Spray in the Realm of Additive Manufacturing Book
Author : Sunil Pathak,Gobinda C. Saha
Publisher : Springer Nature
Release : 2020-05-12
ISBN : 3030427560
Language : En, Es, Fr & De

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Book Description :

This book sheds light on the development of the cold spray process in applications of additive manufacturing (AM) and repair/remanufacturing engineering. It covers the process fundamentals of different cold spray techniques, namely low pressure cold spray and high pressure cold spray process. Bonding mechanism and powder substrate interface are an important part of the book. The chapters present the recent developments in materials used in cold spraying for AM and various coating applications. The latest research in this area as well as possible avenues of future research are also highlighted as a way to encourage the researchers.

Practical Cold Spray

Practical Cold Spray Book
Author : Victor Kenneth Champagne Jr.,Ozan Cagatay Ozdemir,Aaron Nardi
Publisher : Springer Nature
Release : 2021-07-20
ISBN : 3030700569
Language : En, Es, Fr & De

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Book Description :

This book provides a detailed explanation of the cold spray process from a practical standpoint. Drawing on the authors’ 36 years of research and development experience, it is firmly rooted in theory but also substantiated by empirical data and practical knowledge, offering potential users the information they need to recognize the advantages, as well as the limitations, of cold spray. This sets it apart from previous works on the subject, which have been purely academic. Cold spray technology has made great dramatic strides over the last 10 years and is now being used extensively in the aerospace, electronics, automotive, medical, and even the petrochemical industries. Most recently, cold spray of near-net shaped parts was accomplished – something previously assumed to be impossible because of the limitations of commercially available cold spray systems and a lack of fundamental understanding regarding the process. The cost of cold spray has also declined, making it appealing to industry through the introduction of new powders, surface preparation techniques, and recovery systems tailored to the cold spray process. Though primarily intended for users of the technology, this handbook is also a valuable resource for researchers interested in advances in cold spray materials, improved feedstock powders, advanced hardware and software development, surface preparation techniques, and the numerous applications developed to date. For example, cold spray aluminum alloys have been developed that offer the strength and ductility of wrought material in the as-sprayed condition. This has yet to be achieved by conventional powder consolidation methods including laser sintering, electron beam, and ultrasonic techniques. Other topics covered include additive manufacturing, structural repair, nondestructive evaluation, advanced cold spray materials, qualification requirements, cold spray systems comparison, and, finally, helium recovery. Thanks to its practical focus, the book provides readers with everything they need to understand, evaluate, and implement cold spray technology.

The Cold Spray Materials Deposition Process

The Cold Spray Materials Deposition Process Book
Author : Anonim
Publisher : Elsevier
Release : 2007-09-21
ISBN : 1845693787
Language : En, Es, Fr & De

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Book Description :

The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice. The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part two reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary cold spray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components. The cold spray materials deposition process is a standard reference on this important process and its industrial applications. Examines the fundamentals of the cold spraying process Assesses how the technique can best be applied in practice Describes portable and stationary cold spray systems

Cold Spray Additive Manufacturing

Cold Spray Additive Manufacturing Book
Author : Shuo Yin,Rocco Lupoi
Publisher : Springer Nature
Release : 2021-04-28
ISBN : 303073367X
Language : En, Es, Fr & De

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Book Description :

This book systematically describes the status quo and future development of cold spray additive manufacturing technology. It starts with a comprehensive introduction to the fundamentals of cold spray additive manufacturing, including its history, working principle, equipment, processing parameters and powder feedstock. It then discusses the fundamentals of and the latest developments in the gas flow character, particle acceleration, particle deposition and bond mechanism from the perspectives of both experiments and modelling to provide readers with insights into the cold spray additive manufacturing process. Further, it explores microstructure and properties, which are major concerns in the context of cold sprayed deposits. The book also highlights the strengthening strategies for cold sprayed deposits, from pre- and in-process to post-treatment. Lastly, it examines the current and potential applications of cold spray additive manufacturing.

Cold Spray Coatings

Cold Spray Coatings Book
Author : Pasquale Cavaliere
Publisher : Springer
Release : 2018-09-09
ISBN : 9783319883922
Language : En, Es, Fr & De

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Book Description :

This book combines the contributions of experts in the field to describe the behavior of various materials, micromechanisms involved during processing, and the optimization of cold-spray technology. It spans production, characterization, and applications including wear resistance, fatigue, life improvement, thermal barriers, crack repair, and biological applications. Cold spray is an innovative coating technology based on the kinetic energy gained by particles sprayed at very high pressures. While the technique was developed in the 1990s, industrial and scientific interest in this technology has grown vastly in the last ten years. Recently, many interesting applications have been associated with cold-sprayed coatings, including wear resistance, fatigue life improvement, thermal barriers, biological applications, and crack repair. However, many fundamental aspects require clarification and description.

Future Development of Thermal Spray Coatings

Future Development of Thermal Spray Coatings Book
Author : Nuria Espallargas
Publisher : Elsevier
Release : 2015-06-29
ISBN : 0857097741
Language : En, Es, Fr & De

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Book Description :

Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. Timely guide on the current advancements and research trends in thermal spray technology Reviews different types of thermal spray coatings Presents a wide variety of applications for this emerging technology

High Pressure Cold Spray

High Pressure Cold Spray Book
Author : C. M. Kay,J. Karthikeyan
Publisher : Unknown
Release : 2016-06
ISBN : 9781627080965
Language : En, Es, Fr & De

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Book Description :

This book is a highly practical and useful ""go-to"" resource that presents an in-depth look at the high pressure cold spray process and describes applications in various industries. Cold spray continues to be the fastest developing spray technology over the last decade, and a significant number of scientists, engineers, and technologists are joining the cold spray community around the globe. The technology is relatively young and work is being simultaneously pursued in universities, research centers, and in many high tech industries. As this novel technology spreads quickly into many new application areas, there is a large need for an authoritative source of information. This new book addresses this need and will be indispensable to universities, libraries, and those involved in thermal spray. It presents baseline information on design and modeling, materials science of engineered coatings, and specific applications in various high tech industries, and is also a hands-on resource for cold spray operators.

Advances in Thermal Spray Technology

Advances in Thermal Spray Technology Book
Author : Shrikant Joshi
Publisher : Unknown
Release : 2020-09-23
ISBN : 9783039431687
Language : En, Es, Fr & De

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Book Description :

Thermal spray technology has been widely adopted industrially to combat diverse forms of surface degradation caused by wear, corrosion, oxidation, high thermal load, etc. Nonetheless, improvements in coating quality are incessantly sought to further enhance durability and/or performance of components operating in increasingly aggressive environments. This has led to technology advancements on various fronts, spanning feedstock materials, process variants, torch designs, coating architectures, etc. These have also been complemented by developments in closely allied areas to accommodate novel substrate materials, explore post-treatments, investigate coating behaviour under varied harsh conditions and harness benefits of artificial intelligence/neural networking. All of the above, along with efforts to improve diagnostic tools and create reliable control systems, have been driven by the desire to achieve robust shop-floor thermal spray capabilities to consolidate existing applications and spur new ones. This book is a compilation of twelve exciting contributions made for the Special Issue on "Advances in Thermal Spray Technology", and showcases some of the above developments that are currently attracting interest in the field.

Advances in Cold Spray

Advances in Cold Spray Book
Author : V K Champagne,Dennis Helfritch,Mostafa Hassani Gangaraj
Publisher : Woodhead Publishing
Release : 2023-06-01
ISBN : 0081030169
Language : En, Es, Fr & De

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Book Description :

Advances in Cold Spray: A Coating Deposition and Additive Manufacturing Process, Second Edition reviews the fundamental processes and recent advances made in the field of cold spray. This fully updated edition now includes a special chapter on Cold Spray Additive Manufacturing, along with advancements in impact modeling and simulation that allow a better understanding of the cold spray bonding mechanisms, powder synthesis and predictive modeling to improve the engineering of cold spray powders. In addition, materials properties data is a backbone of this book because the advanced cold spray materials have proven to be comparable to wrought and enable cold spray to be incorporated into structural applications for near-net shape parts production as well as for repair. Finally, numerous modern applications of cold spray representative of the Electronics, Medical, Petrochemical, Nuclear, Aerospace, Automotive, and Additive Manufacturing industries are presented. Provides information on the fundamentals of cold spray as an additive manufacturing process Presents the significant increase in properties of cold spray materials achieved to date Discusses recent advancements in cold spray powders, equipment, automation, modeling and simulation and the expansion of applications

Advanced Surface Coating Techniques for Modern Industrial Applications

Advanced Surface Coating Techniques for Modern Industrial Applications Book
Author : Roy, Supriyo,Bose, Goutam Kumar
Publisher : IGI Global
Release : 2020-09-18
ISBN : 179984871X
Language : En, Es, Fr & De

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Book Description :

In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.

Thermal Spray Coatings

Thermal Spray Coatings Book
Author : Lalit Thakur,Hitesh Vasudev
Publisher : CRC Press
Release : 2021-11-04
ISBN : 1000479293
Language : En, Es, Fr & De

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Book Description :

This book provides the latest information about the research being conducted and established solutions available in the field of thermal spray coatings for various engineering applications. The readers of this book will be mainly the graduates, engineers and researchers who are pursuing their carrier in the field of thermal spraying. This book will cover the studies and research works of reputed scientists and engineers who have developed thermal spray coatings for thermal protection, bio-implants, renewal energy, wear and corrosion in hydraulic turbines and jet engines, hydrophobic surfaces etc. Hence, the book serves as a valuable resource of latest advancement in thermal spray technology and consolidated references for aspirants and professionals of surface engineering community. The book covers following topics for different industrial applications: Introduction: Historical developments, Science and Engineering aspects of thermal spray coating technology and different thermal spray coatings techniques and its comparison with other fabrication processes. Recent advancements and applications of thermal spray coatings Cold spray technology for additive manufacturing. High-temperature corrosion and erosion resistant coatings and thermal barrier coatings for power plants, automotive sector, and jet engines. Erosion and corrosion-resistant coatings for hydro-power plants, offshore, chemical and oil industries. Bio-coatings for human body implants. Thermal spray coating for super-hydrophobic surface. 3. Case study of boiler tubes failure and prevention by thermal spray coatings.

Advanced Manufacturing Methods

Advanced Manufacturing Methods Book
Author : Catalin I. Pruncu,Jamal Zbitou
Publisher : CRC Press
Release : 2022-08-26
ISBN : 1000643581
Language : En, Es, Fr & De

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Book Description :

Advanced Manufacturing Methods: Smart Processes and Modeling for Optimization describes developments in advanced manufacturing processes and applications considering typical and advanced materials. It helps readers implement manufacturing 4.0 production techniques and highlights why a consolidated source and robust platform are necessary for implementing machine learning processes in the manufacturing sector. Discusses the industrial impact of manufacturing process Provides novel fundamental manufacturing solutions Presents the various aspects of applications in advanced materials in correlation of physical properties with macro-, micro- and nanostructures Reviews both classical and artificial manufacturing when applied with typical and novel innovative materials Aimed at those working in manufacturing, mechanical and optimization of manufacturing processes, this work provides readers with a comprehensive view of current development in, and applications of, advanced manufacturing.

Thermal Spray 2004

Thermal Spray 2004 Book
Author : Anonim
Publisher : ASM International
Release : 2004-01-01
ISBN : 9780871708090
Language : En, Es, Fr & De

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Book Description :

This proceedings volume representing the second International Thermal Spray Conference (May 2004, Osaka, Japan) contains 232 papers and 93 poster presentations. Arrangement is in sections on applications, characterization methods for coating properties, coating technologies for vehicle engines, cold spray, consumables for thermal spraying, corrosion protection, economics and quality, HVOF processes and materials, innovative equipment and process technology, modeling and simulation, nanostructured materials, photocatalytic materials, process diagnostics, protective coatings against wear and erosion, and thermal barrier coatings. No index is provided, but the included CD- ROM presumably contains the contents in a searchable format. Annotation :2004 Book News, Inc., Portland, OR (booknews.com).

Advances in Manufacturing Technology

Advances in Manufacturing Technology Book
Author : Rupinder Singh,Sukhdeep Singh Dhami,B. S. Pabla
Publisher : CRC Press
Release : 2022-03-11
ISBN : 1000549011
Language : En, Es, Fr & De

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Book Description :

This cross-disciplinary book transcends departmental, institutional, industrial, public, and research organizations and goes beyond global barriers to cover the integration of research, education, and manufacturing in advanced materials processing and characterization, including CAD-CAM, Finite Element Analysis (FEA), and smart manufacturing. Advances in Manufacturing Technology: Computational Materials Processing and Characterization focuses on the design of experiment-based computational models, which involves FEA along with an ergonomics-based design of tooling for both conventional and nonconventional manufacturing processes. It discusses research, work, and recent developments in the field of production manufacturing of any mechanical system. Case studies and solved numerical solutions are included at the end of each chapter for easy reading comprehension. The book is helpful to those working on new developments in the field of product manufacturing. It also acts as a first-hand source of information for academic scholars and commercial manufacturers as they make strategic manufacturing development plans.

Advanced Coating Materials

Advanced Coating Materials Book
Author : Liang Li,Qing Yang
Publisher : John Wiley & Sons
Release : 2018-12-06
ISBN : 1119407567
Language : En, Es, Fr & De

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Book Description :

Provides a comprehensive, yet practical source of reference, and excellent foundation for comparing the properties and performance of coatings and selecting the most suitable materials based on specific service needs and environmental factors. Coating technology has developed significant techniques for protecting existing infrastructure from corrosion and erosion, maintaining and enhancing the performance of equipment, and provided novel functions such as smart coatings greatly benefiting the medical device, energy, automotive and construction industries. The mechanisms, usage, and manipulation of cutting-edge coating methods are the focus of this book. Not only are the working mechanisms of coating materials explored in great detail, but also craft designs for further optimization of more uniform, safe, stable, and scalable coatings. A group of leading experts in different coating technologies demonstrate their main applications, identify the key bottlenecks, and outline future prospects. Advanced Coating Materials broadly covers the coating techniques, including cold spray, plasma vapor deposition, chemical vapor deposition, sol–gel method, etc., and their significant applications in microreactor technology, super(de)wetting, joint implants, electrocatalyst, etc. Numerous kinds of coating structures are addressed, including nanosize particles, biomimicry structures, metals and complexed materials, along with the environmental and human compatible biopolymers resulting from microbial activities. This state-of-the-art book is divided into three parts: (1) Materials and Methods: Design and Fabrication, (2) Coating Materials: Nanotechnology, and (3) Advanced Coating Technology and Applications.

Advanced Nanomaterials and Coatings by Thermal Spray

Advanced Nanomaterials and Coatings by Thermal Spray Book
Author : Guan-Jun Yang,Xinkun Suo
Publisher : Elsevier
Release : 2019-05-29
ISBN : 012813870X
Language : En, Es, Fr & De

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Book Description :

Advanced Nanomaterials and Coatings by Thermal Spray focuses on the design, preparation, characterization and application of advanced coating materials for promising industries via thermal spray. Chapters introduce the potential applications of advanced nanocoating materials, the unique characteristics of thermal sprayed nanocoating, the design and processing of nanopowders, and discuss various nanocoating materials and their microstructure/properties. In addition, nanomaterials with unique characteristics are presented, i.e., the dendrite or feather-like nanomaterials by suspension spray or plasma spray-physical vapor deposition hybrid technology. This book will serve as an excellent resource for both researchers and individuals in industry. Provides a comprehensive overview of the field of advanced nanocoatings materials and the use of thermal spray methods Discusses the connections between the design, preparation, characteristics and applications of thermal spray nanocoatings Reviews the properties and potential application of nanocoating materials, providing professionals with a guide on which nanocoatings have potential for their detailed requirements and development choices

The Science and Engineering of Thermal Spray Coatings

The Science and Engineering of Thermal Spray Coatings Book
Author : Lech Pawlowski
Publisher : John Wiley & Sons
Release : 2008-04-30
ISBN : 0470754079
Language : En, Es, Fr & De

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Book Description :

This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.

Advanced Nanomaterials and Coatings by Thermal Spray

Advanced Nanomaterials and Coatings by Thermal Spray Book
Author : Guan-Jun Yang,Xinkun Suo
Publisher : Elsevier
Release : 2019-05-14
ISBN : 0128138718
Language : En, Es, Fr & De

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Book Description :

Advanced Nanomaterials and Coatings by Thermal Spray focuses on the design, preparation, characterization and application of advanced coating materials for promising industries via thermal spray. Chapters introduce the potential applications of advanced nanocoating materials, the unique characteristics of thermal sprayed nanocoating, the design and processing of nanopowders, and discuss various nanocoating materials and their microstructure/properties. In addition, nanomaterials with unique characteristics are presented, i.e., the dendrite or feather-like nanomaterials by suspension spray or plasma spray-physical vapor deposition hybrid technology. This book will serve as an excellent resource for both researchers and individuals in industry. Provides a comprehensive overview of the field of advanced nanocoatings materials and the use of thermal spray methods Discusses the connections between the design, preparation, characteristics and applications of thermal spray nanocoatings Reviews the properties and potential application of nanocoating materials, providing professionals with a guide on which nanocoatings have potential for their detailed requirements and development choices

Advanced Coating Materials

Advanced Coating Materials Book
Author : Liang Li,Qing Yang
Publisher : John Wiley & Sons
Release : 2018-11-19
ISBN : 111940763X
Language : En, Es, Fr & De

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Book Description :

This book covers the recent advances in coating materials and their novel applications at the cross-section of advanced materials both current and next-generation. Advanced Coatings Materials contains chapters covering the latest research on polymers, carbon resins, and high-temperature materials used for coatings, adhesives, and varnishes today. Concise chapters describe the development, chemical and physical properties, synthesis and polymerization, commercial uses, and other characteristics for each raw material and coating detailed. A comprehensive, yet practical source of reference, this book provides an excellent foundation for comparing the properties and performance of coatings and selecting the most suitable materials based on specific service needs and environmental factors.